We think you have liked this presentation. If you wish to download it, please recommend it to your friends in any social system. Share buttons are a little bit lower. Thank you!
Presentation is loading. Please wait.
Published byEsteban Blaise
Modified about 1 year ago
© 2008 OSIsoft, Inc. | Company Confidential ROMPETROL’S REAL TIME INFORMATION SYSTEM: a road from PLANT OPERATIONS FIELD DATA to MANAGERIAL DECISIONS Ana- Maria Ciuculan
3 © 2008 OSIsoft, Inc. | Company Confidential Rompetrol
4 © 2008 OSIsoft, Inc. | Company Confidential Agenda The Rompetrol Group Rompetrol Refinery Information System and the OSIsoft products OSIsoft products at Rompetrol Refinery 2004: PI implementation PI data sources Why PI ? PI DataLink – Reports Management Report – Storage Space Management Report – Production HTML visualization Rompetrol Refinery – PI Process Book Crude unit Crude oil – tanks Operational KPI Sigmafine – Mass Balance –Model Sigmafine –Data Inputs Sigmafine –Data Outputs Sigmafine –Products Transfers Sigmafine – Mass Balance - Analysis Sigmafine – Mass Balance – Graphic Model From Past to Future Conclusions
5 © 2008 OSIsoft, Inc. | Company Confidential Rompetrol A leader in the regional oil field A multinational company Activities in 13 countries Strong operational base in: The Black Sea region The Mediteranean Sea region
6 © 2008 OSIsoft, Inc. | Company Confidential Rompetrol Through its 40 subsidiaries, The Rompetrol Group is mainly active in the refining process with implications in complementary projects, exploration and production, distribution, industrial services, maintenance, project management, logistics, industrial ecology and other related services in France, Romania, Spain and South-Eastern Europe. Other non-core businesses: air transportation, tourism, safety and protection services.
7 © 2008 OSIsoft, Inc. | Company Confidential Rompetrol Petromidia Refinery Designed and built between Romanian and foreign technology Rompetrol Refinery can process a wide variety of crude. Refinery capacity = tones/year. High quality control and information systems: DCS Information System =OSIsoft Plant Information
8 © 2008 OSIsoft, Inc. | Company Confidential PI users: Technical & Non-technical staff 2004: PI implementation From DCS – data available only for the operators A lot of Manual Data Collecting Process No real time information about the processes, equipments No on time reports Delay between the figures and facts Rompetrol Petromidia Refinery 2004 : PI implementation Managed and eliminated now Now-2010 Plant Information – future: Vega Refinery Petrochemical Plant Past PI System was a novelty for Petromidia Refinery
9 © 2008 OSIsoft, Inc. | Company Confidential OSIsoft products at Rompetrol Refinery PI Enterprise Server ( ) : tags PI Client Application: ComboPack Individual (PI ProcessBooK&PI Data Link) - 90 users Sigmafine Server: AF 1.3. & SF v Sigmafine Client: PI AF Explorer: AF Modeler Add-in: a SRP
10 © 2008 OSIsoft, Inc. | Company Confidential Data sources and interfaces Field instrumentation Production Area DCS PI NET OLA OLP Utilities Area DCS Field instrumentation Interface Crude Tanks Product Tanks Tank Master Tank Master Interface Manual Data Entry Manual Data Entry Interface Online Analyser Sigmafine Server PI SERVER Interface Information Gathered from Different Sources
11 © 2008 OSIsoft, Inc. | Company Confidential Overview: System Architecture
12 © 2008 OSIsoft, Inc. | Company Confidential Why PI ? Excel Reports before PI DataLink Excel Reports – with PI Data Link A huge number of reports delivered by Various data sources Inconsistencies between figures Large volume of calculations Performance computing module One database for data process The information is updated in real time Formulas predefined An overview of the entire refinery process data in real time: Production Parameters: Temperature Pressure Flows Level Equipment Health and Period of On-line Operation ONE DATA BASE for reports REAL TIME updates
13 © 2008 OSIsoft, Inc. | Company Confidential PI DataLink Without PI DataLink: Only general view of the process parameters Limited number of values for the parameters No real time reporting, only reports by shifts and by day 01-Aug-08 09:29: Aug-08 09:29: Aug-08 09:29: Aug-08 09:29: Aug-08 09:29: Aug-08 09:30: Aug-08 09:30: Aug-08 09:30: Aug-08 09:30: Aug-08 09:30: Generate reports at any moment of the day Many values for each parameter Detailed overview of refinery processes PI DataLink REAL TIME
14 © 2008 OSIsoft, Inc. | Company Confidential Excel DataLink – Reports Management Reports : Stocks and storage space available : for the raw materials main products Production (values from PI) versus scheduled productions versus MOP. Operational Reports : Stocks reports -detailed information: Materials and grades Storage Capacity Material Properties: Density etc. Level Water level Temperature Production reports- by shift Trends Reports Graphics
15 © 2008 OSIsoft, Inc. | Company Confidential Management Report – Storage Space VISUALIZATIONS Based on PI DATA Users can select the type of data they want to see
16 © 2008 OSIsoft, Inc. | Company Confidential Management Report – Production HIGH VISIBILITY of ACTUAL PRODUCTION vs PLAN&SCHEDULES
17 © 2008 OSIsoft, Inc. | Company Confidential From EXCEL to HTML Management Report EXCEL PI DATA LINK HTML RESULTS: AGGREGATED OVERVIEW BETTER INFORMED CORRECT DECISIONS
18 © 2008 OSIsoft, Inc. | Company Confidential HTML visualization High speed for report upload Graphic visualization Multiple possibilities for accessing data : INTRANET (done) INTERNET (in progress) SMART PHONE (in progress) Increasing the visibility of the information through the company systems Getting the required INFORMATION for the analysis on TIME SUPPORT for INFORMED DECISIONS Engineers Report Management Report Valuable information In Real Time To Any Place
19 © 2008 OSIsoft, Inc. | Company Confidential Rompetrol Refinery – PI ProcessBook EASY NAVIGATION
20 © 2008 OSIsoft, Inc. | Company Confidential Crude unit REAL TIME VIEW BEST MONITORING
21 © 2008 OSIsoft, Inc. | Company Confidential Crude oil – tanks REAL TIME DATA CRUDE UNIT FEEDSTOCK
22 © 2008 OSIsoft, Inc. | Company Confidential OPERATIONAL KPI PROCESS DATA vs TARGET REPRESENTATIVE INFORMATION FOR MANAGEMENT
23 © 2008 OSIsoft, Inc. | Company Confidential Sigmafine – Mass Balance -Model 756 elements 320 Flows 88 Nodes 53 Gas Meters 95 Liquid Meters 19 Processes 6 Receipt Points 21 Shipment Points 154 Tanks 180 Layers Strapping tables Density tables Material tables ONE CONSISTENT MODEL for REFINERY Automatic data reconciliation
24 © 2008 OSIsoft, Inc. | Company Confidential Sigmafine –Data Inputs Measured Mass Measured Volume Density Temperature Tank Level Strapping tables Density tables Material tables Volume correction factor (VCF) Products Transfers MANUAL DATA INPUTS PI SYSTEM ONLINE DATA MANUAL DATA INPUTS Sigmafine Model
25 © 2008 OSIsoft, Inc. | Company Confidential Sigmafine –Product Transfers *xls FILE DAILY INPUTS MANUAL DATA
26 © 2008 OSIsoft, Inc. | Company Confidential Sigmafine –Data Outputs PI Tags : Reconciled Mass Any reconciled Value Inventory Report Yields Report Measurements Report Loss Report *xls Reports Sigmafine Model PI SYSTEM ANALYSIS FEEDBACK DECISION
27 © 2008 OSIsoft, Inc. | Company Confidential Sigmafine – Mass Balance - Analysis DAILY BASIS ANALYSIS 24H, WEEKENDS
28 © 2008 OSIsoft, Inc. | Company Confidential Sigmafine – Mass Balance- Graphic Model
29 © 2008 OSIsoft, Inc. | Company Confidential What we had and what we have now 2004 BEFORE PI IMPLEMENTATION AFTER PI IMPLEMENTATION COLLECTING DATA = TIME CONSUMING ACTIVITIES MORE TIME FOR ANALYSES LIMITED HISTORYLONG TIME DATA HISTORY DELAY BETWEEN THE FACTS AND FEEDBACK REAL TIME INFORMATION, REAL TIME ACTIONS A HUGE MANUAL DATA INPUTS FOR REPORTS HIGH QUALITY DATA INPUTS FOR REPORTS ERRORS on NUMBERSACCURATE DATA ALL THE INFORMATION IN ONE PLACE LIMITED DATA ACCESSHIGH DATA AVAILABILITY DATA from PI SYSTEM = QUALITY, AVAILABILITY, INTEGRITY REAL TIME
30 © 2008 OSIsoft, Inc. | Company Confidential Future Directions PI System Upgrading the PI system to ensure a PI solution for other sites Develop new applications for other areas: Tanks Farm Product Loading Terminal Utilities Area Sigmafine Improving the production Mass Balance Model Develop and implement a model for the Utilities PI SYSTEM for ANOTHER SITE SIGMAFINE MASS BALANCE SIGMAFINE for UTILITIES RT WEBPARTS ACE MANUAL DATA INPUTS
31 © 2008 OSIsoft, Inc. | Company Confidential Conclusions PRODUCTION AREA MANAGEMENT TECHNICAL STAFF CONTROL SYSTEM DECISIONS VARIOUS DATA SOURCES PI SYSTEM Reports INFORMATION PI SYSTEM DIRECTION CORRELATE THE PRODUCTION WITH THE BUSINESS NEEDS M O N E Y REAL TIME RAW DATA INFORMATIONINFORMATION ON TIME DECISIONS
32 © 2008 OSIsoft, Inc. | Company Confidential WE ARE LOOKING FORWARD TO ANSWERING ALL YOUR QUESTIONS
33 © 2008 OSIsoft, Inc. | Company Confidential
Nicki Sommer Principal Sales Consultant NCOAUG, August 15, 2008 Whats new in release 12 manufacturing?
SCENARIO EXPLORER Introduction Basic Design Scenario Graphic Navigation Pane Content Area The Scenario Explorer provides you with comprehensive information.
MFG Assessment Application: Assessment Criteria and Metrics 1 Performance assessment criteria and metrics may be used as the basis for determining the.
Home. Enterprise Asset Management (EAM) Facilities Management (FM) Maintenance Management (CMMS) Stock/Inventory Management Product Management Customer.
Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Value Now with Enterprise Services Regional Seminar Series Beth Murray.
NextEnd We believe that the employee is not a mere input of production but a real strategic resource whose loyalty is to be gained and preserved.
IBM Software Group Tivoli Software from IBM Storage Resource Management Webcast Tele-Rep Training Manual Prepared by: Wunderman Customer Dialogue Group.
Technology that changes everything. About this Powerpoint Show The prime objective of this PPT is to introduce GP partners to the scope and depth of Trinitys.
Module : PP (Production Planning). The SAP PP business processes uses the following organizational elements: –Client –Company Code –Plant –Storage Location.
Template V.35, July 11, 2008 Copyright © 2008 Infor. All rights reserved. Infor Event Manager Graham Emmel – Business Solutions Consultant.
SubCAT Purpose built Job and Business Administration for Australian and New Zealand Trade Contractors By Construction People for Construction People.
Enhancing Asset Lifecycle Management Through Better Routine and Complex Maintenance Practices Louay Zeaiter
Product Presentation. What makes GOTRACK so different from other tracking providers? At GOTRACK, we understand the need to be different. What's more,
© 2009 Wellesley Information Services. All rights reserved. A comprehensive guide to SAP NetWeaver Visual Composer Dr. Bjarne Berg.
9.1 © 2007 by Prentice Hall 9 Chapter Achieving Operational Excellence and Customer Intimacy: Enterprise Applications.
Chapter1 Stocks and Inventories. Aims of the chapter Introduce the ideas that lie behind inventory management. Define the terms used. Describe the general.
Bright Information Systems © Welcome & Introduction > COMPANY & PRODUCT PRESENTATION.
A load testing solution for web applications This presentation should be viewed as a Slide Show. Choose “Slide Show” from the PowerPoint menu and click.
Lazo ILIJOSKI ASEBA AML Anti-Money Laundering Solution.
SparesFinder Contact Us Services SolutionsBenefits engineering inventory optimisation next back Visit our website Home Exit.
Testing Relational Database. Overview Once the design of a database system has been completed, the developers are ready to move into the implementation.
24/7 Systems Mission Integrate, communicate, and analyze PLANT RELIABILITY INFORMATION From multiple plant condition, repair, overhaul, installation, and.
A sneak peek. About Us IT company specializing in Products, Design & Development Founded in April 2000 Run by a team of IT professionals with diverse.
Types of Information systems BY, Ikhlaq Ikhlaq. IS ACTIVE DIFFERENT LEVELS Operational-level systems Operational-level systems Support operational managers.
E-Marketing, 3rd edition Judy Strauss, Adel I. El-Ansary, and Raymond Frost Chapter 2: Strategic E-Marketing © Prentice Hall 2003.
ITEC 1010 Information and Organizations Chapter 8 Transaction Processing, Electronic Commerce, and Enterprise Resource Planning Systems.
1 The Arena modeling system is a flexible and powerful tool that allows analysts to create animated simulation models that accurately represent virtually.
BUCS ® BUCS ® Fund Accounting BUCS ® is a User Friendly True Fund Accounting system specifically designed to support accounting, financial management,
UNIT I FUNDAMENTAL OF E-COMMERCE 1.1INTRODUCTION TO E-COMMERCE 1.2 DRIVING FORCES OF E-COMMERCE 1.3 BENEFITS AND LIMITATIONS OF E-COMMERCE 1.4 DATA MINING.
PRESENTATION ON CHARACTERISTICS OF OPERATION RESEARCH AND APPLICATION OF OPERATION RESEARCH IN INDUSTRIES PRESENTED BY: 1. Preeti Abhilasha Minz11 2.Ankita12.
© 2016 SlidePlayer.com Inc. All rights reserved.