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Copy right © 2010 Gain South Electronics (H.Z.) Ltd. Q u a l i t y i n s p i r e d m a n u f a c t u r i n g
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. P.C.B. Assembly DC Cord / Wire Harness S.M.T / A.I. Department
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. Quality rate 98.5 ％ 以上 Punctuality 95.0% 以上 Customer claim less than 5 Quality Goal
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. ISO 9001
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. Production Equipments : Testing/QC Equipments: ． Auto.Screen Printer (Minami) 2Unit ． ESD tester 1Unit ． Semi-auto Screen Printer 1Unit ． 2D Solder paste Inspect 1Unit ． ADh. Dispenser (Juki/Pana) 6Unit ． OMRON In-line AOI 1Unit ． Chip shooter /Flex mounter (Juki/Pana)1 UnitCapacity: ． Reflow Oven 6Unit ． AI 1.3kk C/Day ． Cream solder mixer 1Unit ． SMT 3kk Chip/Day ． Pin Through-hole (AJ/RH/JV) Pana 1313 Unit ． In-line Solder paste inspection (CKD3000) 1Unit CKD VP3000L The In-Line solder paste inspection is to reassure the condition of the paste is at its best. we utilize this method specially to make sure that when we are dealing with QFP type of chip, that we are able to get a perfect bonding every time. OMRONN VT-RNS This high speed AOI enable us to further reassure the quality of the soldering condition after reflow oven. As we found that some of the fillet on 1005 chip are very hard to identify by human eyes. The VT-RNS-Z post-placement inspection machine has a uniquely developed ECM search function for measuring the angle of component placement positions, enabling highprecision measurement of component mounting status with an X axis shift, Y axis shift, or skew. Post-reflow Inspection with a 3-CCD Camera The most difficult point in PCB inspection is recognition of the solder shape. The VT- RNS-S post-reflow inspection machine uses a 3-CCD camera, which obtains three times the data of a single-CCD camera, to enable highly robust inspections SMT / AI Dept.
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. Reflow Oven Screen Printer AJRH ADh. Dispenser Mounter/Shoot er Material Q.C. Repair Q.C. Correction Finished Good Store PASSED NG A.O.I SMT / TH Process Flow
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. Production Equipment: ． Pb-Free M.I. assembly line 5Unit ． Leaded M.I. assembly line 1Unit ． Wave Soldering system 6Unit ． Ultrasonic welding machine 6Unit ． Radial Lead Cutter 7Unit ． Taped Axial Lead Former 5Unit ． I.C. Forming Machine 2Unit ． Pneumatic Forming Machine 5Unit ． Torque Meter 1Unit ． Rotary brush machine 2Unit Testing/QC Equipment: ． Hi-Pot Tester 8Unit ． Over-Load Tester 14Unit ． ATE/ATS 6Unit ． ICT 6Unit ． Oscilloscope 10Unit ． Power analyzer 6Unit ． Line leakage tester 1Unit Capacity: ． 500k PCS / M (PSU) PCB Assembly Dept. This is a sample of box build type of IT product, for smaller batch order we are able to adopt our self to Cell-Type of production. This enable us to turn around the order faster. Power supply assembly line, we are able to produce est. 500k pcs / Month with our current layout of production line. We also have Burn-in chamber if customer do request. This particular production station is for producing Piezo Transformer, this was specially set up for our customer.
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. Power Supply Assy Process Flow Wave Soldering Trimming A.I. / SMT M.I. Assembly Packing Component Preparing Material Preparing ICT/ ATE O.Q.C Finished Good Store Delivery to customer
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. Production Equipment: Testing/QC Equipment: ． Injection Molding machine 44Unit ． Humidity Chamber 1Unit ． Pneumatic stripping machine 26Unit ． Salt spray Chamber 1Unit ． Terminal Crimping machine 9Unit ． LCR 2Unit ． Wire strip & twist machine 9Unit ． Line leakage tester 1Unit ． Auto wire cutter 1Unit ． Plug tension tester 1Unit ． Auto wire stripping &cutting machine 1Unit5 ． Ultrasonic welding machine 1Unit ． Hi-pot tester 4Unit ． Pellet dryer 5Unit Capacity: ． 4KK PCS / M Cable / Wire harness Dept. ． Electrical Compliance Analyzer
Copy right © 2010 Gain South Electronics (H.Z.) Ltd. Product Various type of wire and plug (connector) Various type of Power supply assembly Box build type of product
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