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HM5000/6300S Horizontal Machining Center. HM500/600 was developed in 2003 for medium size work piece. HM500/600 was an improvement upon the HM60 which.

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Presentation on theme: "HM5000/6300S Horizontal Machining Center. HM500/600 was developed in 2003 for medium size work piece. HM500/600 was an improvement upon the HM60 which."— Presentation transcript:

1 HM5000/6300S Horizontal Machining Center

2 HM500/600 was developed in 2003 for medium size work piece. HM500/600 was an improvement upon the HM60 which was developed in 1996 HM5000/6300S Development Background Over 700 HM600’s and over 450 HM60’s have been sold worldwide mainly in North America and Japan. Target Markets are Automotive, Production Shops, Energy, Aerospace, Construction and Railway industries. HM5000/6300S design focus is to Upgrade the HM500/HM600 specification and reduce the manufacturing cost.

3 Expand X & Z axis travel from HM500/600 X axis : 780→800mm Z axis : 800→880mm HM5000/6300S HM5000/6300SIncreased Travel Capacity Pallet center to spindle nose 150→70mm Enables the use of shorter tools

4 Max. tool weight 20→25kg HM5000/6300S HM5000/6300SIncreased Tool Capacity Max. tool diameterφ250→φ270mm Max. tool length 450→500mm Φ2 7 0 L=5 00

5 New Column to bed design is 10% more rigid in Z axis Thrust HM600 HM630 0S HM5000/6300S HM5000/6300SIncreased Rigidity

6 Large Cross Roller Slide way X = 65 mm, Y = 55 mm, Z = 65 mm Same as HM600 Core Chilled, Double Anchored Ball screws X, Y & Z = 50mm DIA HM600 is 45mm DIA

7 Rapid Speed 54→60m/min 0.6 G →0.75G 75m/min (OP) for X,Z axis HM5000/6300S HM5000/6300SIncreased Speed

8 Y axis shutter utilizes double pantograph HM5000/6300S HM5000/6300SUpgrading the Reliability

9 X axis shutter with dual pantograph Upper and Lower Right and Left HM5000/6300S HM5000/6300SUpgrading the Reliability

10 2. Hydraulic piping stationery or strengthened steel braided Strengthened steel braided hydraulic hoses Solid Piping from hydraulic unit to B axis HM6300S HM6300SUpgrading the Reliability

11 Prevention from ATC shutter damage and ease of adjustment HM600 Chain driven HM6300S High speed air cylinder HM6300S HM6300SUpgrading the Reliability

12 Minimizing the APC assembly parts by eliminating the bridge HM600 bridge design, Cam driven HM6300S bridgeless, Hydraulic cylinder driven HM6300S HM6300SUpgrading the Reliability

13 Belt driven B axis Same as HM500S & HM800S HM6300S HM6300SUpgrading the Reliability Belt drives a Nabtesco Speed Reducer Utilizing a Long Life No Expansion Driving Belt Less Noise

14 HM5000/6300S HM5000/6300SUpgrading the Reliability One Gear Motor Drives the whole ATC mechanism A hydraulic cylinder performs the draw bar unclamping directly from the hydraulic unit Eliminates the ATC CAM on the back of the Spindle

15 HM6300S HM6300SUpgrading the Operation Floor Space Saving 2 APC Fork Design

16 HM6300S HM6300SUpgrading the Operation Left Side Mounted CNC for better approach to the machining area Large operator window

17 HM6300S HM6300SUpgrading the Operation A second Large Magazine window A single load station door

18 HM6300SUpgrading the Operation Enclosure allows extra foot and knee space at loading station

19 HM5000/6300S HM5000/6300SUpgrading the Operation Centralized Operation and Maintenance Magazine Oiler - Standard Spindle Bearing Oiler - Standard Auto Greaser for slide ways and ball screws - Standard Hydraulic Power unit

20 HM5000/6300S HM5000/6300SComparable with HM500/600 Max loadable weight 700kg (Same as HM600), 800kg (HM5000) Largest work diameter and height in class φ800mm (31.5”)×H 1,050mm (41.34”) (Same as HM600)

21 Spindle units are the same as HM600 HM5000/6300S HM5000/6300S Comparable with HM500/600 12R 600Nm(443ft lbs) 54HP Spindle bearing bore φ100 (3.93”)

22 Standard: 12,000min-1 MS 30/25kW 420/238N ・ m φ100 bearing Option : 12,000min-1 MS 40/25kW 600/238N ・ m φ100 bearing 600N・ m spec. 420N・ m spec. HM5000/6300S HM5000/6300S Comparable with HM500/600

23 HM5000/6300S HM5000/6300SMaintaining the Reliability High Volume Ceiling Shower Coil Conveyors Steeply inclined enclosure LED light is Standard Two Y axis Shower flushing nozzles Large Ceiling window

24 HM5000/6300S HM5000/6300STop View of Stroke

25 HM6300S HM6300SSide View of Stroke

26 ItemUnitSpec. Machine HM5000HM6300S Machine type X axis column L to R / Z axis table front to rear X axis mm 800 (31.49”) Y axis mm 750 (29.52”) Z axis mm 880 (34.64”) Table surface to spindle center mm 80 (3.14”) ~ 830 (32.6”) 50 (1.96”) ~ 800 (31.5”) Table center to spindle nose mm 70 (2.75”) ~ 950 ( 37.4”) Pallet size mm 500 (19.68”)×500 (19.68”) 630 (24.8”)×630 (24.8”) Max loadable weight kg 800 (1,760 lbs)700 (1,543 lbs) Maximum work diameter mm Φ800 (31.5”) Maximum work height mm 1,090 (42.91”)/1060 (41.73”) Pallet configuration 24×M16 tap Minimum Indexing ° Indexing time 90° sec BRT : 0.9 HM5000/6300S HM5000/6300SSpecifications

27 ItemUnitSpec. Spindlemin ~ 12,000, 30/25 kw Spindle Torque Nm(15%ED) 420 (Op, 600) Taper 7/24 テーパ No.50 Spindle bearing frontφ100 Spindle lubricationAir oil Rapid Speedm/minX YZ = 60 (2,362 IPM) Cutting Speed with HQ onm/min 1 ~ 40,000 (1,575 IPM) Tool ShankJIS B T Pull Stud OKK 90° Magazine storage40 (OP:60,80,116,120,176,236) Maximum Tool diametermm Φ115 (4.53”) / w/o adjacent pot : φ270 (10.63”) Maximum Tool lengthmm500 (19.68”) Maximum tool weightkg25 (55 Lbs) Tool change time ( Chip ・ to ・ Chip ) sec4.5 Pallet change time (JIS evaluation time)sec 12 HM5000/6300S HM5000/6300SSpecifications

28 HM6300S HM6300STop View

29 HM6300S HM6300SFront View

30 HM6300S HM6300SSide View

31 MCH10000 Heavy Duty cutting Horizontal Machining Center

32 ・ Bang in Aero space parts which is hard to cutting material such as titanium and Inconel ・ Bang in train, construction steel parts Main features ① Largest in class spindle torque ⇒ 1,547Nm OP:1,829Nm ② Enhanced rigidity ⇒ Thicker column and base ③ Reduced frictional resistance ⇒ hybrid guide way ④ Eco friendly ⇒ less electric consumption by gear driven Unrivaled heavy duty cutting machine MCH10000 MCH10000Specifications

33 3 step gear driven Max. torque 1, 547 N・m OP :1,829N・ m Φ 120 spindle bearing Achieve heavy duty cutting ① Largest spindle torque on its class

34 W 1.2 W D 1.3 D L 1.2 L ② Enhanced rigidity 1)Base is 30% Thicker (D) 2)Column has 20% Wider from outer edges of the sliding surfaces (W) 3)Column has a 30% Longer Sliding Surface (L)

35 Column MCH1000 Ⅱ column MCH10000 column

36 ・ Taper Roller bearing combined with constant surface with turcite ⇒ upgrading the moment rigidity and damping effect ・ 3 step gear driven spindle. 40% less electric consumption compared with built in motor ・LED light (2 set ) standard ③ Upgrading the table rigidity ④ Eco friendly Constant surface Roller bearing

37 Upgrading Accuracy ・ X,Z axis with hybrid guide face (Turcite and the aerostatic bearing pad) which reduces frictional resistance under heavy load conditions improving positional and circular accuracy ・ Double anchored core chilled and enlarged size ball screw. Core chilled ball screw ⇒ Reduce the thermal displacement ⇒ Less lost motion ・ Balanced Twin Screw for Y axis ⇒ More Responsive

38 Easy operation and maintenance ・ Steps for loading/Checking part in operation side ・ Centralized the maintenance equipment into one Area

39 Efficient chip evacuation ・ Upgrading the chip evacuation for column side 2 coil conveyor for column 2 coil conveyor for table

40 ① Spindle motor standard ( 22kw ) OP ( 26kw ) Spindle torque 1,547N ・ m ( Standard 22KW) 1,829N ・ m ( OP 26KW) ② 3 step gear driven ( Same as MCH1000 Ⅱ) 40% Less electric consumption than built in motor. ③ Bearing Diameter ( φ120mm ← φ100 ) Maximizing the high torque motor performance by 20% larger size bearing Oil Air lubrication ( ←Grease ) ④ Enhanced rigidity for column and bed 1)Base is 30% Thicker (D) 2)Column has 20% Wider from outer edges of the sliding surfaces (W) 3)Column has a 30% Longer Sliding Surface (L) MCH10000 vs Previous Model MCH1000 II

41 ⑤ Hybrid guide for B axis Taper Roller bearing combined with constant surface with turcite ⇒ upgrade in the movement rigidity and damping effect ⑥ Upgrading pallet clamp and table clamp force Pallet clamp force 118k N ← 103kN Table clamp torque ( OP. BRT ) 16,480Nm ← 11,000Nm ⑦ Larger size balls crew and stronger feed thrust X /Y/Z Φ63 / Φ50x2 / Φ kN / 33.9kN / 30.6kN ← 17kN / 17kN / 17kN ⑧ Faster rapid speed ( 24m/min ← 12m/min ) ⑨ Balanced twin ball screw for Y axis balanced ( ← hydraulic balance ), MCH10000 vs Previous Model MCH1000 II

42 ⑩ Easy to accommodate special tools Max, weight ( 30kg ← 25kg ), Max tool length ( 660mm ← 500mm ) ATC equipment is transfer swing type ⑪ Excellent chip evacuation ( Column front and rear chip discharge has been upgraded ) 2 coil conveyor for column 2 coil conveyor for table MCH10000 vs Previous Model MCH1000 II

43 Slide way width X ( 220mm ) Z ( 220mm ) MCH-1000 Ⅱ X ( 170mm ) Z ( 190mm ) Feed thrust ( kN ) X 30.6 Y 33.9 Z 30.6 MCH-1000 Ⅱ each axis17.0 HM1000 X16.2 Y20.0 Z24.0 B axis ( Rotating axis ) Taper roller bearing combined with constant surface. Outer diameter of rotation area : φ780 MCH-1000 Ⅱ cross roller bearing outer diameter : φ550 HM1000 cross roller bearing outer diameter : φ650 Pallet clamp method and location 置 Mutli clamp φ680 MCH-1000 Ⅱ multi clamp φ565 HM1000 multi clamp φ610 MCH10000 vs Previous Model MCH1000 II

44 ItemUnitspec. X travel mm1,600 Y travel mm1,270 Z travel mm1,200 Pallet dimension mm1000×1000 Max loadable weight kg3,000(OP:5,000) Spindle Speed min ~ 4,500(OP:6,000) Spindle Taper 7/24 taper No.50 Spindle motor kW(30min/cont,)22/18.5(OP:26/22) Spindle Torque N・mN・m 1,547/1,301 Rapid Speed m/min X/Y/Z : 24 Tools ( Max ) D×L x W mm×mm×kg φ115 (w/o tools in adjacent φ270)×660×30 Magazine storage 60(OP : 116,176) Machine Height mm4,205 Floor space ( Width×Depth ) mm5,185×7,395 Machine Weight Kg33,000 MCH10000 MCH10000Specifications

45 4,205 MCH1000 Ⅱ 4,033 HM1000 4,610(60MG) 5, 185 MCH1000 Ⅱ 4,880 HM1000 5,530 MCH10000 Front View

46 Max. work φ1750×Width. 1550×Height t ( OP. 5 t) MCH1000 Ⅱ φ1450×1450 HM1000 φ1970×1550 4,205 MCH1000 Ⅱ 4,033 HM1000 4,610(60MG) Y 、 Z stroke 1270×1200 MCH1000 Ⅱ 1270×1020 HM ×1400 MCH10000 Side View

47 5,185 MCH1000 Ⅱ 4,880 HM1000 5,530 7,395 MCH1000 Ⅱ 7,545 HM1000 8,195 X 、 Z stroke 1600×1200 MCH1000 Ⅱ 1600×1020 HM ×1400 MCH10000 Top View


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