Presentation on theme: "For decades Soltex has been supplying many different industries products: the electrical, telecommunications, plastics, personal care, adhesive and sealants."— Presentation transcript:
1 For decades Soltex has been supplying many different industries products: the electrical, telecommunications, plastics, personal care, adhesive and sealants and others.Each industry looks at particular performance behaviors of the different chemicals or chemical formulations Soltex provides, and they all value performance characteristics differently.But some of the most commonly valued performance characteristics include: oxidative and thermal stability, corrosion inhibition, tack, water repellency, low temperature properties, color, viscosity and shear stability.Soltex has been formulating products to meet industry performance requirements for many years, and for many industries.An Introduction
2 Soltex has been formulating, qualifying and supplying alkylate and polybutene based performance products to the power, telecommunication, refrigeration, lubrication, plastics, adhesives, rubber and personal care industries for over 20 years.Product Categories:- Fully FormulatedDielectricTelecommunicationRefrigeration- IntermediatesAlkylates, Sulfonates, Polybutene- Synthetic BasestocksAlkylates, PB, PAO- Additives Component and PackagesSoltexs’ product lines can be broken into three categories: fully formulated products, intermediates and custom made products.
3 Dielectric FluidsAlkylate / Polybutene blends insulation oils with optimum high oxidative and thermal stability.QUALIFIED AT THESE UTILITY/CABLE COMPANIES:Dominion Electric – Richmond, VAPotomac Electric – Washington, D. C.Boston Edison (N Star) – Boston, MANYPA – Newburg, NYCambridge Electric/Okonite – Cambridge, MAPS of Colorado – Denver, COBaltimore Gas & Electric – Baltimore, MDConsolidated Edison – New York, NYLos Angeles Power & Water – Los Angeles, CAWA Chester/Florida Power & Light – Miami, FLJacksonville Electric, - Jacksonville, FLNational Grid / Keyspan-Hicksville, NYExelon/Commonwealth Edison – Chicago, ILMAC Products – Kearney, NJUnderground Systems – Armonk, NYW.A. Chester/Northeast Utility- Bethel, CTW.A. Chester/Memphis P&L Memphis, TNPSE&G – Somerset, NJThe Okonite Company – Ramsey, NJPrysmian – Canada and USHydro One, EHV,Comstock – Toronto, ONSoltex is one of two suppliers of alkylate / polybuene based dielectric fluids to power distribution and transmission industry.We formulate, obtain approval, manufacture and oversee the installation of all dielectric fluids. This business demonstrates Soltexs ability to work with customers from the start to finish. This business is much more like a project than just a supply arrangement.Our personnel actually check the fluid quality on the jobsite prior to its use to insure quality. Typically these are large jobs and the fluid has and is expected to perform for years.The key qualities formulated here are: high oxidative stability, cleanliness of the fluid and thermal stability.
4 Telecommunication Oils and Gels Formulations of PB/Waxes and antioxidants which impart tack, oxidation stability and water repellency.Telecommunication fluids is another area Soltex has provided formations, undergone extensive testing (laboratory and field), gotten approvals, manufactures and distributes fully formulated products to the end users.The major performance characteristics of these fluids are their water repellency and their oxidative and thermal stability.
5 Synthetic Alkylate Refrigeration Fluids Excellent low temperature properties, low flocculant points indicating good solvency for a hydrocarbon in polar fluids, low foaming, good lubrication, thermal stability, excellent elastomeric compatibility.OEM APPROVALSTecumseh ProductsBristol CompressorsYorkGreenville ProductsMycomFESCarrier/CarlyleCopelandGeneral ElectricTraneScroll TechnologiesWhirlpoolEmbracoThe last area where Soltex provides fully formulated products is to the
7 * ** *** Alkylates Current Alkylate Products Qualitative Comparison Alkylates have good low temperature properties, solubility, oxidative and thermal stability. Possible alternatives to more expensive esters or less oxidative stable naphthenic.Current Alkylate ProductsQualitative ComparisonPropertyNapthenicEsterAlkylateOxidative Stability******Pour PointAniline PointHydrolytic Stability
8 Sulfonic Acid – oleum sulfonated linear alkylaromatic sulfonic acid SulfonatesSulfonic Acid – oleum sulfonated linear alkylaromatic sulfonic acidSulfonates – oleum and mixture of oleum and natural sulfonation yielding neutral and over based sulfonates of Sodium, Barium, Calcium,MagnesiumGelled Sulfonates – crystalline calcium sulfonates in solvent, oil or water carriers.
9 Sulfonic Acid: oleum sulfonated, highly active sulfonic acid with little free acidity and almost no odor which yields products of very light color.
10 Sulfonates Applications: Detergent in lubricant (neutralizing acidic products of combustion and degradation). Rust and corrosion inhibition Boundary and extreme pressure lubrication in metal working Base for Calcium Sulfonate grease (overbased) EmulsifiersMetalCharacteristicSodiumSolvency, low ash and stainCalciumAsh, general purpose, scavenger for combustion acidsBariumAsh, best corrosion inhibition, non-stainingMagnesiumAsh, vanedium scavenger
11 Metal (%)Inorganic Salt %Oil %Avg. MWTBN100 cStSulfol 465Emulsifiable oils or as bases, dispersantsSodium (62)0.634465Sulfol 500Same as 465500Neutral Bar 50First intent, non-staining rust protection with good demulsibility and detergencyBarium(6.6)504.025 – 100Neutral Cal 10High activity, imparts good rust and corrosion propertiesCalcium (60)6098010212AmorCal 400Excellent gelling, excess alkalinityCalcium (20)40075AmorCal 800High solubility, excess alkalinity, good detergency110AmorCal 400 FGExcellent gelling, excess alkalinity and food grade
12 Soltex Gelled Calcium Sufonates PRODUCTDescriptionApplication% Non VolatileViscosity cPFlash PtDensitySalt Spray TestThixoCal 7600Dispersion of modified calcium in mineral. Corrosion preventive compound with enhanced penetrating characteristics,.58-6550-90,0001059.0ThixoCal 2000/ASolvent free, gelled calcium sulfonate in an oil carrier.Basestock, removable rust preventative Bearings, hinges, wire rope cable lubes9685-135,000340ThixoCal 3000AGelled calcium sulfonate, wax, oil and others in mineral spiritsBase for formulations, short term outdoor or long-term indoor storage58-6240-65,000ThixoCal 5300/5400High solids, moderately formulated corrosion preventive compound68-7310-25,0001.0Excess of 5000 hrs at 3 milsThixoCal 5752xFormulated with waxes, oils and other ingredients in mineral spirits.General rust proofing52-583-6000ThixoCal 8100High solids, low VOC, corrosion preventionBase for architectural and plant equipment and structural steel coatings68-745-13,000ThixoCal 820080% solids corrosion preventive base compound with additivesBase, penetrant.78-827-15,000ThixoCal 4400Morpholine-Free, water-based rust and corrosion preventive coatingAutomotive anti-corrosion coating OEM and aftermarket453.5-9,000ThixoCal 4500Formulated corrosion prenentive water-borne coating excess amineBase for water-borne anticorrosion coatings46-5225-60,000
13 Sulfonate New Products Under Development: 1. Biodegradable Rail Curve Lubricant2. Grease base (No.1 and 2 grease available)3. Food Grade Overbased Calcium Sulfonate (available)4. Magnesium Carboxylate
14 Polybutylenes:Soltex Polybutene products are range from 350 to 2600 MW and from 12cSt at 40C to 4900cSt at 100C. We react, formulate and blend these – to make derivatives of PB and custom PB blends just right for the application.Polybutenes increase viscosity, add tack, decompose cleanly, are synthetic,NSF, Kosher and Halal approved, and have good oxidative and thermal stability.
16 High Molecular Weight Polyisobutylenes: Extremely high molecular weight polymers which are solid at ambient conditions.They are used in food contact applications, greases, medical adhesives, asphaltImprover, electrical insulating material, adhesives sealants, special pigments.
17 Lubricant Additive Components: Polymeric ThickenersTackifiersEmulsifiers / IntermediatesDetergentsDispersantsViscosity Index ImproversPour Point DepressantsAntiwear/EP AdditiveGrease Additives
18 Soltex Polymeric Thickener - BSR-900 Viscosity Modifier Description:Soltex BSR 900 is a polybutene based polymeric thickener viscosity modifier developed for use in a wide range of high viscosity industrial lubricants.Features and Benefits• Excellent thickening at low treat levels( 5 to 40 %)• High shear stability• Superior oxidation resistance compared to Napthenic• Lower cost than PAO and PAG• Excellent solubility and clarity• Good viscosity index boost
19 Soltex OMG Tackifiers – E857, E858, E859 FG Description: High molecular weight PIB based polymeric Tackifiers developed for use in a wide range of industrial lubricants: 2500 to C: industrial grade, light colored grade and food grades available.Features and BenefitsImparts a tack or stringiness to a substance and is typically used to provide adherence in fluid lubricants and stringiness in greases.• Food grade and non-food grade available• light colored available for color sensitive applications
20 Soltex Polybutene Derivatives Emulsifiers / Intermediates / Dispersants / Anti-foulantsSoltex PCA 9010, 9030,9050, 9060, 9070, 9080 and 9090PIBSA – Polybutenyl Succinic Anhydride – emulsifier, raw materialPIBSI – Polybutenyl Succinimide - dispersantDi-PIBSI – Di-Polybutenyl Succinimide –anti-foulantSoltex has the technical expertise to custom formulate a polyisobutyleneemulsifier, dispersant, anti-foulant or other functional product to customersneeds.
21 Soltex Detergents AmorCal 800, Fricshun, PCA 4001 Description: Numerous metal salts of organic acids and non-metal compounds with and without excess base used to neutralize the acids to form salts and protect metal.Features and BenefitsReact with acids formed in lubricants to form inert salts.Numerous metals (sodium, sulfur and barium available)Over based availableAshless, biodegradable and nontoxic available – allowing a boost in TBN without an increase in sulfur.Soltex has the technical expertise to custom formulate a polyisobutyleneemulsifier, dispersant, anti-foulant or other functional product to customersneeds.
22 Viscosity Index Improvers Soltex S-Flow V1201 and S-Flow V6200Description:Alkyl methacrylate co-polymers in a highly refined mineral oil.Benefits:Excellent shear stability and viscosity modification. Numerous grades available allow formulator to taylor to your specific applications.
23 Pour Point Depressants Soltex S-Flow P702, P750, P801, P821Description:Alkyl methacrylate co-polymers that exhibit highly effective control of paraffinic wax crystal formation in both industrial and automotive lubricants. A variety of product grades allow you to taylor to your specific application requirements: from low Napthenic content to heavier base oils and broad applicability.Benefits:Offer lubricant formulator flexibility to choose a broad application PPD and thus minimize inventory, or tailor to specific applications. They will not impact color of high quality base oils.
24 Antiwear / EP Additive - Soltex PCA 3001 Functional Bismuth Soap Non Toxic Extreme Pressure / Anti-wear AdditiveSoltex PCA is a very thermally stable EP/AW additive which works in conjunction with all types of sulfur to provide outstanding antiwear for gear oils, engine oils, hydraulic oils, and other industrial and automotive fluids.It will dramatically increase 4-ball weld loads and Timken OK weld points. Typical treat rates of 3.3% in combination with 0.4 elemental sulfur will produce a 4-ball weld load of 620kg in a ISO 220 base oil lithium complex, Lithium, or calcium complex grease.Features and BenefitsExcellent Extreme Pressure PropertiesLow Volatility yielding long life at high-temperatures.Non-Toxic Environmentally preferredTable 1: Typical CharacteristicsPropertyTest MethodUnitsValueSpecific 20 ºC (77ºF)ASTM D 287G/ml0.956Kinematic Viscosity@ 40 ºC(104ºF)ASTM D 445CSt163Flash Point COCºC198Weight Loss, 204 ºC, 22 hoursASTM D972Wt. %6.3Pour PointASTM D 97ºC(ºF)-15(5)
25 Soltex Additive Packages: Passenger Car Motor Oil Additive PackageMultifunctional lube oil additive package used to formulate high quality mono-gradeand multi-grade gasoline and diesel engine oils with properties similar to a wide range of API classifications.Contains detergents, dispersants, antioxidants, friction modifiers, rust and oxidation inhibitorsNon-detergent VI improvers required to meet multi-grade viscosity classificationsPerformance boosters required to meet high TBN (>10) specificationsDiesel Engine Oil Additive PackageHigh performance diesel engine oil additive package for high speed turbochargedengines operating on fuel containing up to 0.5% SContains Ashless dispersant, ZDDP, metallic detergents.Non-detergent VM with SSI of 20 – 40 recommended for multigrade oilsTractor Hydraulic Additive PackageEconomy grade tractor hydraulic fluidSafely used in most sump-type agricultural equipment including John Deere, Case and New Holland, Massey Ferguson and FordProvides gear wear protection, maintains hydraulic system performance and prevents oxidation to prolong fluid life.Treat rate is 4.0 wt% in Group I,II base oil.
26 Soltex Passenger Car Motor Oil Additives – PCA 2877 and PCA 2886 Passenger Car Motor Oil Additive Packages ComparisonSoltex Passenger Car Motor Oil Additives –PCA 2877 and PCA 2886PCA 2877PCA2886100C9065TBN11578Calcium wt%3.82.0Nitrogen wt %0.551.10Phosphorus wt%1.870.87Zinc Wt %2.101.0Molybdenum ppm425
27 Soltex Diesel Engine Oil Additive PCA 2861 Passenger Car Motor Oil Additive Packages ComparisonSoltex Diesel Engine Oil AdditivePCA 2861High performance diesel engine oil additive package for high speed turbocharged engines operating on fuel containing up to 0.5 % Sulfur. Contains Ashless dispersant, ZDDP, metallic detergents. Field tested over 5 years with no complaints. Non-detergent VM with SSI of recommended for multi grade oils. Performance LevelWt %CH-4 / SJ Premium15.04CH-4/SJ Fighting13.07CG-4, CF, CF2,CF4,CE/SJ11.28CF-2, CF9Specific 15.6C0.971Viscosity, 100C30TBN, mg KOH/g66Calcium, Wt %1.8Nitrogen, Wt %0.72Phosphorus, Wt%0.91Zinc, Wt %0.98Molybdenum, ppm700
28 Soltex Custom Additive Packages: Blends of quality dispersants, detergents, antioxidants, AW/EP additivesand other ingredients can be custom blended to your specification.- create many different lubricants from these bases- consolidate your purchases,- decrease your blending time- save money.You specify the nitrogen, zinc, calcium, sulfur, phosphorus, total basenumber…
29 Soltex Services: Technical Expertise: Ed Baxter: Laboratory Services: -Over 30 years experience in R&D including, R&D Director, Laboratory Director and Pilot Plant Manager-Experienced in Intellectual Property (IP) management; over 25 patents filed in last three years.-Broad product development experience in the areas of polymers (polyisobutylene, polyolefins, polyurethanes, polyethers), hydrocarbon products, hydrocarbon resins, fuel and lube additives, lube basestocks, caulks, sealants, adhesives (PSA and hot melt), crop protection chemicals, bulk pharmaceuticals and cosmetic formulations.-Synthetic organic experience in alkylations, etherifications, benzoylations, halogenation, alkylene oxide polymerizations (EO,PO,BO), olefin oligomerizations and polymerizations, hydroformylations, catalysis, aminations, maleations, hydrodimerizations (butadiene), dehydrations, hydrogenations, mannich base reactions, and, high pressure reaction chemistry.Experienced in instrumental methods of analysis including Gel Permeation Chromatography (GPC), High Performance Liquid Chromatography (HPLC), UV/Vis, FTIR, H1 NMR, C13 NMR, packed and capillary column GC and GC/MS.Laboratory Services:Soltex has a full-service, independent, analytical laboratory specializing in petroleum and petrochemical applications. We offer a complete battery of standard ASTM test methods, from acid number to wax content, plus hard to find specialty procedures.
30 Soltex Services: - Bulk handling / trans - loading - packaging drums and totes- warehousing- heating of tank trucks / iso-containers