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Manufacturing Cluster Meeting September 25 th, 2014.

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Presentation on theme: "Manufacturing Cluster Meeting September 25 th, 2014."— Presentation transcript:

1 Manufacturing Cluster Meeting September 25 th, 2014

2 ABOUT FINCANTIERI MARINE GROUP

3 Composition of the Fincantieri Marine Group Our shipyards and marine repair facility – Marinette Marine, Bay Shipbuilding, Ace Marine – operate with a strong sense of pride in every accomplishment, creating a commitment to quality and performance. Our experienced workforce is adept in all phases of shipbuilding and repair for both freshwater and saltwater vessels. Fincantieri Marine Group LLC Bay Shipbuilding Company ACE Marine LLC Marinette Marine Corporation ABOUT FINCANTIERI MARINE GROUP

4 BSC CORE VALUES  Ownership and Accountability  Team Work and Collaboration  Business Discipline  Sense of Urgency  Hiring and Developing the Best  Embrace Culture Change and Improvement

5 Shipyards current main programs OVERVIEW OF FINCANTIERI MARINE GROUP FMG is a Fincantieri Company FMG offers complete marine solutions and provides cost- effective answers to complex marine transportation challenges, thanks to: Investments in excess of USD 100 million to build modern and expansive climate-controlled facilities, purpose- designed for maximum manufacturing efficiency under the highest standards of quality control Large and experienced naval architecture and marine engineering staff Highly trained and skilled workforce, committed to safe operation FMG shipyards are based in Wisconsin and have a distinguished history of building - Bay Shipbuilding Co. in Sturgeon Bay traces its roots to 1918, has built in excess of 700 ships and is the leader in repair and conversions on the Great Lakes regions. - Marinette Marine Corp. in Marinette was founded in1942 and has built more than 1,500 vessels for government and commercial clients. - ACE Marine, located in Green Bay, is a new yard and the center of excellence for aluminum boats. Activities / products Overview Bay Shipbuilding. Marinette Marine.. ACE Marine Construction of ATB Units, Double-Hull Tank Barges and Tugs Construction of Offshore Platform Supply Vessels for leading offshore boats operator Repair and conversions of ships operating on the Great Lakes Littoral Combat Ship, one of the main new programs for the US Navy. Advanced Scientific Exploration Vessels for leading institutions such as the Alaska Region Research Vessel and the National Oceanic and Atmospheric Administration Response Boat – Medium for the Coast Guard

6  National & Worldwide new vessel construction competitor  Governmental  Commercial  Largest Supplier of Great Lakes Marine Services  Recognized product technology leader  Commitment to growth  Excellent Financial Strength ABOUT FINCANTIERI MARINE GROUP

7 Bay Shipbuilding Company: Large Facility with Dependable History 52 Acres (about 210,437 sqm) 600 Hourly Workers Subcontracted Workers 100 Salaried Preferred Facility for the Repair Business on the Great Lakes Strong capacity for new hull construction: 1154’ x 140’ Graving Dock 200 Ton Gantry Crane 650’ Floating Dock

8 New Ship Construction New Tug/Barge Combinations Leader on Great Lakes for Large Vessel repairs and conversions ABOUT BAY SHIPBUILDING COMPANY BAY SHIPBUILDING THE GREAT LAKES MOST EXPERIENCED SHIPYARD

9 UPCOMING DELIVERY DATES Hull No.CustomerVessel TypeSizeDelivery Date 3774Moran150K BBL Double Hull Tank Barge491' x 78' x 41'05/01/ Moran110K BBL Double Hull Tank Barge468' x 78' x 34'05/16/ Moran5,300 HP Tug121' x 36' x 18'05/16/ Moran150K BBL Double Hull Tank Barge491' x 78' x 41'09/25/ Moran6,000 HP Tug121' x 36' x 18'09/25/ Kirby155K BBL Oil & Chemical Tank Barge521' x 72' x 41'09/30/ Kirby6,000 HP ATB Tug123' x 38' x 22'09/30/ Kirby155K BBL Oil & Chemical Tank Barge521' x 72' x 41'06/30/ Kirby6,000 HP ATB Tug123' x 38' x 22'06/30/17

10 BAY SHIPBUILDING COMPANY: RECENT CAPITAL INVESTMENT New Pipe/Outfitting Building & new Welding Center New Floating Dry Dock: 216’ section plus 432’ section, Operates individually or combined, 7,000 LT Lift Fabrication Building 311 Expansion: complete Purchased and operational: –New Beveling Plasma Burning Machine –New 200 ton Yard Transporter –New IMG Micro Panel Line –New 1000 ton CNC Press Facilities Upgrades, Infrastructure Yard Improvements & Purchased Production Equipment in 2012: Other minor

11 BSC CURRENT FACILITY

12 BURN, CUT AND PANEL FABRICATION Plasma NC Plate Cutting 3 Axis Capability for Cutting Bevels Paneline Produces a 40’ x 50’ Panel Each Shift Micro Panel Line for Smaller Panels Two NC Saws for Cutting Profiles Barge Fabrication 1,000 Tons per Month Supply/Support Vessels Fabrication 500 tons per Month.

13 SUB ASSEMBLY IN SHOP

14 FABRICATION AND PRE-OUTFITTING IN SHOP Units Fabricated & Pre Outfitted in Shop 175 ton Transport PC- 7 BOW Unit to Docks for Erection

15 TRANSPORTATION TO ERECTION

16 ERECTION IN GRAVING DOCK Graving Dock Used for Erection of Hull Complete Outfit and Paint Before Erect When Possible Units Staged for Erect

17 BREAKDOWN BY COMMODITY CategoryDescription 9/ /2014 Percent of Total 5050 MAJOR EQUIP AND MACHINERY 36.07% 1111 STEEL PLATE 16.34% 5151 PURCHASED SERVICES 14.56% 1212 STEEL SHAPE 4.32% 4141 PAINT AND PROTCTIVE COATING 3.46% 5252 OUTSOURCED SERVICES 3.22% 4343 HULL AND DECK FITTINGS 2.78% 3737 ELECT CONTROLS AND EQUIP 2.70% 3131 PIPE AND TUBING 2.19% 3434 PIPE FITTINGS 1.99% 3333 VALVES 1.92% 3636 ELECT FTGS COND AND FIXTURE 1.86% 3535 ELECTRIC CABLE 1.57% 2727 PPE 0.89% 1414 CASTING 0.86% 9999 ALL OVERHEAD 0.84% 5656 LEASED PROD FCLTY AND EQUIP 0.80% 2626 TOOLS HAND AND POWER 0.74%

18 BREAKDOWN BY COMMODITY CategoryDescription 9/ /2014 Percent of Total 2626 TOOLS HAND AND POWER 0.74% 4444 NONMETALLIC MATERIALS 0.72% 2323 FASTENING AND HARDWARE 0.51% 1616 SHAFTING 0.44% 2424 BRGS BUSHINGS AND ALIGN MTL 0.24% 3232 HOSE AND FITTINGS 0.21% 5553 PRCHSD PATTERNS JIGS DIES 0.14% 2525 CHAIN BELT ROPE AND WIRE 0.13% 2020 SANDBLASTING MTL AND EQUIP 0.12% 4545 INSULATION AND SUPPLIES 0.12% 1717 SHEET METAL 0.10% 4242 WOOD PRODUCTS 0.08% 1313 NONFERROUS METAL 0.03% 7070 UT TEST SERVICES 0.03% 1818 GRATING AND EXPANDED METAL 0.03% 2222 GASES 0.01% %

19 LOCAL BUSINESS PARTNERS VendorLocation Advance Boiler & Tank Co LLCWest Allis,WI Advanced Pest Control IISturgeon Bay,WI Algoma Lumber Company IncAlgoma,WI Allied Insulation Supply Co IncMilwaukee,WI All-Lift Systems Inc.Appleton,WI Allstates Rigging IncTwo Rivers,WI American State Equipment Co IncMilwaukee,WI Analytichem LLCLuxemburg,WI Anderson LabsGreen Dale,WI Appleton Compressor Service & Supply Co.Appleton,WI Appleton Packing & GasketAppleton,WI ARMS IncDe Pere,WI Babler Bus Service IncSturgeon Bay,WI Badger Mill Supply Corp.Oshkosh,WI Badger Office CityManitowoc,WI Badger Roll & MachineAppleton,WI Badger Scaffold IncGreen Bay,WI Bahcall Rubber CompanyKaukauna,WI Bassett IncKaukauna,WI 54130

20 LOCAL BUSINESS PARTNERS VendorLocation Bay Electronics IncSturgeon Bay,WI Bay Engineering IncSturgeon Bay,WI Bayland Buildings IncGreen Bay,WI Belson CompanyGreen Bay,WI Be's Coffee and Vending ServicesGreen Bay,WI Bissen Asphalt LLCSturgeon Bay,WI Bobcat Plus IncOconomowoc,WI Brabazan Pump Compressor & VacuumGreen Bay,WI Captain Commode IncSturgeon Bay,WI Cellcom Wisconsin RSA 10DePere,WI Chief Liquid Waste IncWinneconne,WI Custom Metal Specialists IncOconto Falls,WI Dawes Rigging & Crane Rental IncMilwaukee,WI Door DetailSturgeon Bay,WI Econo FoodsSturgeon Bay,WI Endries InternationalChicago,IL Epic Minerals LLCBrookfield,WI Evenson Laundry & Cleaners IncSturgeon Bay,WI Faith Technologies IncMenasha,WI Fortress FenceGreen Bay,WI FourinoxGreen Bay,WI 54304

21 LOCAL BUSINESS PARTNERS VendorLocation Great Lakes Roofing CorporationGermantown,WI Great Lakes Testing IncGreen Bay,WI Hi Tec FabricationSturgeon Bay,WI Hill Building MaintenanceSturgeon Bay,WI Ideal Crane Rental IncMadison,WI J F Ahern Co.Fond Du Lac,WI J Jadin IncLuxemburg,WI Jeanquart Holdings LLCSturgeon Bay,WI Jim's Golf Cars IncReedsville,WI Johnson Brass & Machine Foundry IncMilwaukee,WI Just In Time CorporationSturgeon Bay,WI Kahlenberg Bros CoTwo Rivers,WI Keith Olson TruckingSturgeon Bay, Kinetic Equipment IncAppleton,WI KJP Fab and Weld LLCLuxemburg,WI L & S Electric IncSchofield,WI L W Allen IncMadison,WI LaForce IncGreen Bay,WI Lampert Yards IncSturgeon Bay,WI 54235

22 LOCAL BUSINESS PARTNERS VendorLocation LaserForm LLCGreen Bay,WI Lily Bay Sand and Gravel LLCSturgeon Bay,WI Lincoln Contractors Supply IncMilwaukee,WI Longvans IncMadison,WI M E Dey & Co IncMilwaukee,WI Mac's Hydraulics IncGreen Bay,WI Malvetz Furniture & Floor Covering IncSturgeon Bay,WI Marine Automated System Technologies LLCSchofield,WI Marine Travelift IncSturgeon Bay,WI Marshall Erecting IncMilwaukee,WI Max Weiss Co LLCMilwaukee,WI MBM Leasing CompanyAppleton,WI Mead & Hunt IncGreen Bay,WI Modern Business MachinesAppleton,WI New Tech MetalsNew Franken,WI North East Wisconsin Technical CollegeMarinette,WI Olson Fabrication IncAlgoma,WI Port and Starboard LLCSturgeon Bay,WI Precision Machine IncAlgoma,WI Premier Concrete IncAppleton,WI Promotional Designs IncGreen Bay,WI Quietwood RV Sales & ServicesSturgeon Bay,WI Robinson Brothers Environmental IncWaunakee,WI 53597

23 LOCAL BUSINESS PARTNERS VendorLocation Scot Forge CoMilwaukee,WI Selvick Marine Towing CorpSturgeon Bay,WI Servco FS CooperativeAntigo,WI Service Motor CoDale,WI Sherwin Williams CompanySturgeon Bay,WI SMET Construction Services CorpGreen Bay, WI Soil Specialists LtdSturgeon Bay,WI Storage Systems Midwest IncWaukesha,WI TBC MetalworksGreen Bay,WI TPS Consulting Engineers LtdGreen Bay,WI TR Cochart Tire CenterSturgeon Bay,WI Transmotion LLCDePere,WI Turriff Plumbing IncDePere,WI Valley Plating & FabricatingGreen Bay,WI Van Ert Electric Company IncWausau,WI Vanderloop's Shoes IncLittle Chute,WI Van's Fire & SafetyGreen Bay,WI Werner Electric Supply CompanyMilwaukee,WI Westy's Logistics LLCOconto,WI Wolter Engraving ServiceSturgeon Bay,WI Zorn Compressor & Equipment IncPewaukee, WI 53072


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