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Welcome to Windhager Zentralheizung GmbH. Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System The new Pellets-Comfort Output:

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Presentation on theme: "Welcome to Windhager Zentralheizung GmbH. Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System The new Pellets-Comfort Output:"— Presentation transcript:

1 Welcome to Windhager Zentralheizung GmbH

2 Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System The new Pellets-Comfort Output: 2,9 - 25,9 kW

3 Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System Overview: 1.Boiler types 2.Assembly and Function 3.Handling 4.Cleaning 5.Pellets-storage & -feeding 6.Planning 7.Systems

4 Wärme in Perfektion.www.windhager.com To be used at Low-Energy-Houses till 2-Family-Houses 4 sizes of output: BW_100: 2,9 – 10 kW BW_150: 5,0 – 15 kW BW_210: 6,5 – 21 kW BW_260: 8,0 – 25,9 kW

5 Wärme in Perfektion.www.windhager.com BioWIN – the new Pellets-Central- Heating-Comfort 3 Classes of Comfort: Exklusiv Feeding unit Ash-discharge Heating surface cleaning Premium Feeding unit Ash box Cleaning lever Klassik Storage room Ash box Cleaning lever Support rate Till 1 Week Till 2 Months Till 1 Year

6 Wärme in Perfektion.www.windhager.com 24 Boiler-Possibilities – Solutions for every need and budget 4 sizes of output (10, 15, 21 & 26 kW) x 3 classes of comfort (Klassik, Premium & Exklusiv) x 2 controls (MES & REG) = 24 boiler-possibilities!!

7 Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System Overview: 1.Boiler types 2.Assembly and Function 3.Handling 4.Cleaning 5.Pellets-storage & -feeding 6.Planning 7.Systems

8 Wärme in Perfektion.www.windhager.com Fully automatic pellets- feeding-unit Burner-bowl Fully automatic ash- discharge For ~ 150 kg Pellets ash box Switchboard InfoWIN Integrated ash box Pellets-storage tank Maintenance-free system with sound-absorbing In high heat-resisting high grate steel Burner-room and heating-surface With full-text-display Clocked dosing conveyor screw For modulating performance BioWIN – thought out to the detail Fully automatic burner-grate-ash- discharge Of the heating-surface

9 Wärme in Perfektion.www.windhager.com Feeding from the storage tank Pellets supply Automatic ignition Heating operation BioWIN – burning procedure

10 Wärme in Perfektion.www.windhager.com Basic: burner-systems From below: advantage: High output For wood-chips & pellets disadvantage: not 100 % combustion No back-burning safety Inexact control of burning

11 Wärme in Perfektion.www.windhager.com Basic: burner-systems From the side: advantage: High output For wood-chips & pellets Also for wet fuel disadvantage: not 100 % combustion No back-burning safety Inexact control of burning

12 Wärme in Perfektion.www.windhager.com Drop system: advantage: Back-burning safety 100 % combustion Exact control of combustion disadvantage: cleaning „only“ for pellets Basic: burner-systems

13 Wärme in Perfektion.www.windhager.com Pellets- or drop system advantage:  Pellets without connection to the burning zone  homogeneous, non compressed burning zone  No wear construction  Exact combustion  Long-term best combustion-results  Total combustion  Low ash content  Automatic ash grate cleaning

14 Wärme in Perfektion.www.windhager.com Lambda probe  Thermo probe? Lambda probe Exhaust-sensor Measurement of rest-oxygen in the exhaust-gas Directly in the exhaust-gas  pollution of the sensor Expensive sparepart Thermo probe Temperature-sensor Measurement of temperature Installed in protection pipe  no pollution !!! Cheap sparepart

15 Wärme in Perfektion.www.windhager.com Thermo control: long-term control of combustion advantage:  Active control (combustion-temperature)  sensitive dosage of fuel and air  Best combustion-values over years and over the full modulating range  Very high firing efficiency  Lambda-probe free !!!

16 Wärme in Perfektion.www.windhager.com Modulating boiler-output – heat how you need it with switch on/offmodulation starting at 30% output Save heating costs Minimise emissions Improve efficiency-rate Extend life-cycle

17 Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System Overview: 1.Boiler types 2.Assembly and Function 3.Handling 4.Cleaning 5.Pellets-storage & -feeding 6.Planning 7.Systems

18 Wärme in Perfektion.www.windhager.com Kesseltemperatur 55 Menü °C°C Info Modulationsbetrieb switchboard InfoWIN On/off-switch check-light operating-phase Menu-line Lighted display Manual-/ Chimney- sweeper Menu for buttons Menu-buttons

19 Wärme in Perfektion.www.windhager.com InfoWIN – basic functions Check-light: „ operation“ = green „failure“ = red On/off-switch Power supply of extern units (control, pumps, mixer,...) persist Kesseltemperatur 55 Menü °C°C Info Modulationsbetrieb

20 Wärme in Perfektion.www.windhager.com Kesseltemperatur 55 Menü °C°C Modulationsbetrieb Info InfoWIN – Info-text Info-text: boiler-temperature actual value (°C) boiler-temperature set-point (°C) exhaust-temperature (°C) actual boiler-output (%) operation-hours (Std.) clock software version InfoWIN software version firing-automat boiler-type Betriebsstunden zurück 1.238 h

21 Wärme in Perfektion.www.windhager.com Kesseltemperatur 55 °C°C Info Modulationsbetrieb Menü InfoWIN – chimney-sweeper- function Chimney-sweeper-function: switch on: short push on button Max./Min. output: selection over menu-button Finish: push „Abbruch“-button automatically after 45 Min. Kaminkehrerfunktion Leistung 100% Abbruch °C 55 30%100%

22 Wärme in Perfektion.www.windhager.com Kesseltemperatur 55 Menü °C°C Info Modulationsbetrieb InfoWIN – Manuel Menu-structure: „Betreiberebene“ changing of the basic-adjustment from the enduser „Serviceebene“ ONLY for briefed personal wählen Betreiberebene Serviceebene zurück

23 Wärme in Perfektion.www.windhager.com InfoWIN – Manual „Betreiberebene:“ „Uhrzeit“ only without MES „Betriebsart Zuführung“ - with „Freigabezeit“ - with „Startzeit“ - without „Zeitsteuerung“ - „ausgeschaltet“ „Zeitprofil Zuführung“ Beginn/end „Freigabezeit“ or „Startzeit“ „Sondenumschaltung“ - „automatisch“ - „only Probe 1, 2 oder 3“ zurückwählen Uhrzeit Betriebsart Zuführung Zeitprofil Zuführung Sondenumschaltung

24 Wärme in Perfektion.www.windhager.com InfoWIN – troubleshooting troubleshooting: Check-light shows „red“ Display failure-info (blink) Gebläse defekt Al 016 42 °C°C ! Info Push info-button: display Info text Some failures are repairable by the customers themselves (no technician necessary!!!) Gebläse defekt a) Steckverbindung prüfen b) Gebläserad reinigen und Leichtgängigkeit prüfen zurück

25 Wärme in Perfektion.www.windhager.com InfoWIN – easy & save information is easier to understand, more details are shown in two levels enduser briefed technicians & chimney sweeper profit: - easy & clear - „Hilfetext“ is shown - full-text-display for more safety - in future on every WINDHAGER-boiler - multilingual programming possible

26 Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System Overview: 1.Boiler types 2.Assembly and Function 3.Handling 4.Cleaning 5.Pellets-storage & -feeding 6.Planning 7.Systems

27 Wärme in Perfektion.www.windhager.com Burning residues are great isolators !!! Thickness of residues in mm Increase of exhaust-gas-temperature in °K

28 Wärme in Perfektion.www.windhager.com BioWIN & cleaning ? Cleaning-tools

29 Wärme in Perfektion.www.windhager.com BioWIN - Ash–recycling Exklusiv: empty ash box (till 1 year) Premium & Klassik: empty ash box & use the cleaning-lever (~ every 2 months)

30 Wärme in Perfektion.www.windhager.com BioWIN - Checklist Deflector-plate: cleaning Thermocontrol-sensor: cleaning Water-tank: refill

31 Wärme in Perfektion.www.windhager.com BioWIN – Combustion-chamber Combustion-chamber: cleaning: 1.Hoover the chamber 2.Replace the cone 3.Hoover once more 4.Replace the primary air throne 5.Hoover once again 6.Replace the ash-grate-plate 7.Hoover the last time

32 Wärme in Perfektion.www.windhager.com Draught-fan: Cleaning and check smooth running Daily-storage-tank: Cleaning and refill Storage-room: Cleaning every 3 years BioWIN – anual checklist

33 Wärme in Perfektion.www.windhager.com BioWIN – fully automated cleaning Automatic burner-grate-ash-discharge cleans periodical Automatic heating-surface-cleaning To save a constantly high efficiency the heating surfaces are cleaned steady (Exklusiv). Automatic ash-discharge from burner-room and heating- surface 2 conveyor-screw deliver the ash to the integrated ash-box (Exklusiv)

34 Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System Overview: 1.Boiler types 2.Assembly and Function 3.Handling 4.Cleaning 5.Pellets-storage & -feeding 6.Planning 7.Systems

35 Wärme in Perfektion.www.windhager.com Full-automatic Pellets-feeding-unit Change-over-unit 3 suction-probes European-wide patented pneumatic suction unit Fully automated change-over-unit with 3 suction-probes

36 Wärme in Perfektion.www.windhager.com Feeding-unit - components Feeding-unit: suction-turbine cyclone storage-room 3 suction-probes Change-over-unit Feeding- & return hose

37 Wärme in Perfektion.www.windhager.com Feeding-unit - function 1. Storage-room empty / „Sperrzeit“ starts / „Startzeit“ starts 2. Suction-turbine (no filter!!!) starts & sucks Pellets 3. Pellets fall over cyclone in storage room 4. Return-air goes back to probe (closed circuit – no dust in storage-rooms) 5. Suction-turbine stops after programmed interval-time 6. Pellets-container-flap opens and fills pellets-tank 7. This procedure repeats till container is filled (switch at top of the container)

38 Wärme in Perfektion.www.windhager.com Unique-patented-solution optimum immunity because of 3 probes in the storage room position of storage room is independent of heating- room maintenance-free system fullautomatic function-control flushing – when blockage caused by foreign substance, the forward- and return flow changes 180° - the probes get flushed Change-over – if the flushing does not solve the problem the system switches automatically to the next probe  no interruption of the operations!

39 Wärme in Perfektion.www.windhager.com Diverse possibilities of pellets- storage „classic“ storage room Steel-plate-tank Texture-tankPlastic-tank

40 Wärme in Perfektion.www.windhager.com „classic“ pellet-storage-room

41 Wärme in Perfektion.www.windhager.com example: heating-demand of building: 15 kW  X0,9= storage-room-volume 13,5 m 3 (incl. Head- space)  Equivalent with a room of 2 x 3 x 2,25 m Rule of thump: Heating-demand of building (kW) x faktor 0,9 = storage- room-volume (m 3 ) Dimensions  Should be at least 1-year-amount of fuel  Size depends on heating demand of building

42 Wärme in Perfektion.www.windhager.com Lagerraum-Schnitt

43 Wärme in Perfektion.www.windhager.com Topview

44 Wärme in Perfektion.www.windhager.com  Dry, tight and solid  Walls and ceiling – fire-resistance-class F 90  Door or access-door should open outwards, fire- resistant-class T 30  No electric installations (except e-installations in explosion-proof design))  No liquid-bearing pipes/lines (condensing or burst of pipes) Design (ÖNORM M7137 bzw. TRVB H118): „classic“ pellet-storage-room

45 Wärme in Perfektion.www.windhager.com  Wooden boards at the inside of the door – pelets should not press at the door Z-angel-profile (PMX 016) Access-door: Wooden boards (3 cm dick) Fire-resistant door T 30 „classic“ pellet-storage-room

46 Wärme in Perfektion.www.windhager.com  Always 2 connections PMX 014 (System Storz, Typ A Ø 100 mm)  Connection should be on the small side  Return-connection must be always free, also at full-filled storage-room  Storage-room inside the house: connections till outside, connection-pipe made of metal, fire-resistant-class F 90 and mounted on the wall (grounded) Feeding- and return-connection: „classic“ pellet-storage-room

47 Wärme in Perfektion.www.windhager.com Connection on smaller side: „classic“ pellet-storage-room Connection on wider side:

48 Wärme in Perfektion.www.windhager.com  Free of any form of dirt (small stones, pieces of wood etc.)  deflector opposite of feeding- and return-connectors No damaging of walls - pieces of wall may fall into suction-turbine and blockade suction-system or conveyor screw. construction: „classic“ pellet-storage-room

49 Wärme in Perfektion.www.windhager.com Steel-plate-tank for pellets

50 Wärme in Perfektion.www.windhager.com 18 sizes (from 2,2 till 9,6 to pellets): Wide: 1,5m length: 1,5m, 2m, 3m, 3,5m und 4m height: 2,2m und 1,9m Wide: 2,0m length: 2m, 3m, 3,5m und 4m height: 2,2m und 1,9m zinc-coated steel-plates in modular design extraction with 2- or 3 probes and change-over-unit perfect for reconstruction (wet basement) Steel-plate-tank for pellets

51 Wärme in Perfektion.www.windhager.com Steel-plate-tank for pellets 1,9 or 2,2 m height

52 Wärme in Perfektion.www.windhager.com Texture-tank for pellets

53 Wärme in Perfektion.www.windhager.com Texture-tank for pellets 3 sizes: 1,7 x 1,7m for approx. 2 – 3,2 to 2,1 x 2,1 m for approx. 3 – 4,7 to 2,5 x 2,5 m for approx. 5 – 6,7 to Atvantage to competitors: Extraction with 2 probes and change-over-unit!

54 Wärme in Perfektion.www.windhager.com Reference to partners: Plastic-tank for underground- storage of pellets Geoplast GmbH www.pelletstank.com NAU GmbH www.nau-gmbh.de

55 Wärme in Perfektion.www.windhager.com BASIC: Max. conveying-lenght: 15m Max. conveying-height: 2,8m Min. hose-bend-radius: 30cm Important: Feeding-hose in one piece Return-hose can be more pieces Hoses should not be placed up and down Details for hose-mounting calculation: distance – feeding-unit to change-over-unit distance:.........m x 2 =..........m distance – feeding-unit to suction-probe 1 distance:.............m x 2 =..........m distance – feeding-unit to suction-probe 2 distance:.............m x 2 =..........m distance – feeding-unit to suction-probe 3 distance:.............m x 2 =..........m nessassary hose-lenght:..........m TIP: put the hoses in 80mm plastic-tubes !!!

56 Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System Overview: 1.Boiler types 2.Assembly and Function 3.Handling 4.Cleaning 5.Pellets-storage & -feeding 6.Planning 7.Systems

57 Wärme in Perfektion.www.windhager.com Technical data

58 Wärme in Perfektion.www.windhager.com Heating-unit  Internal return temperature of 20°C possible!  Serially internal return temperature rising  External return temperature rising only by loading an accumulator-tank directly  Terminal safety device only for 21 and 26 kW necessary Minimum boiler temperature 60°C  For each heating circuit one motor mixing valve Motor mixer valve

59 Wärme in Perfektion.www.windhager.com In principal a buffer-tank is not necessary for a normal pellet-boiler-system! BASIC:  Minimum heat-consumption is given (e.g. 1 radiator with open valves)  boiler-size is calculated with heating-demand of building BioWIN & buffer-tank combination?

60 Wärme in Perfektion.www.windhager.com Exceptions: 1. We recommend a buffer-tank when the heating- demand of the building < 50% boiler-output 2. If the heating demand of the house < 5kW a buffer-tank is necessary. BioWIN & buffer-tank- combination?

61 Wärme in Perfektion.www.windhager.com small base (only 0,75 m 2 ) all components are available from the front almost arrangable to the wall small height (only 1,89 m) separable for delivery (narrow locations, stairs,...)  fitts in almost every baesment! BioWIN perfect for reconstruction

62 Wärme in Perfektion.www.windhager.com BioWIN – Pellets-Central-Heating-System Overview: 1.Boiler types 2.Assembly and Function 3.Handling 4.Cleaning 5.Pellets-storage & -feeding 6.Planning 7.Systems

63 Wärme in Perfektion.www.windhager.com BioWIN – System-solution

64 Wärme in Perfektion.www.windhager.com BioWIN & AquaWIN

65 Wärme in Perfektion.www.windhager.com BioWIN & solar, AquaWIN and CaloWIN classic

66 Wärme in Perfektion.www.windhager.com BioWIN & solar, CaloWIN premium

67 Wärme in Perfektion.www.windhager.com BioWIN & SilvaWIN, AquaWIN

68 Wärme in Perfektion.www.windhager.com BioWIN & solar, CaloWIN premium

69 Wärme in Perfektion.www.windhager.com Support rate till 1 time/year: The burner-bowl is cleaned automatically by the patented burner-bowl-ash-discharge, the heating-surface is also automatic cleaned and two conveyor-screws transport all the ash automatically to the integrated ash box. BioWIN – the strong facts All informations on the full-text-display switchboard InfoWIN: After activating the InfoWIN the BioWIN starts with a selve- control – controlling each sensor, switch, motor,.... On the switchboard InfoWIN all informations can be selected on the full-text-display. 24 „custom made“ - solutions 3 classes comforts x 4 sizes of output x 2 controls = 24 different boiler-solutions.

70 Wärme in Perfektion.www.windhager.com Fuly automatic pellets-feeding-unit Patented & awarded pneumatic system with change-over-unit and 3 seperated suction-probes in closed circuit BioWIN – the strong facts Space-saving in new buildings & reconstruction: The small design of the BioWIN is perfect for both:  new buildings (low-energy-houses, pre-fabricated-houses)  older houses (reconstruction or restoration) Systems: ideal for combinations and always expandeble: The BioWIN can be combinated with e.g.: tanks, solar, 2nd boiler. Also upgradings for more heating-circuits are possible with the control-system MES.

71 Thank you very much for Your attention!


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