3 Extensive Mfg. Facilities GoI recognised R&D 8 International Founded byDr.B.C.JainIn 198612 National Associates4 Regional OfficesLocatedin Vadodara125 EmployeesExtensive Mfg. FacilitiesGoI recognised R&D8 InternationalAssociatesWorld wide leaderIn Small & Mediumscale GasifiersSenior ManagementWell known Nationally& Internationally for expertiseIn Gasifier TechnologyInstalled more than900 gasifiers worldwide
4 Vision We want to provide Energy that is Green, Clean, Sustainable & Convenientat costs that enable all to use it
5 Achievements ISO:9001, 14001 and OHSAS: 18001 certified Won National Award for Technology Development in 1990Twice won the FGI award for Excellence in Science and TechnologyWon the FGI award for Best SSI Unit.DSIR approved R&D DepartmentGranted many research projects by the GoI
6 Ankur - StrengthsOne stop shop - designing to servicing done in house - unlike competitors.Simple System - Extremely clean gas generated from the gasifier, making downstream cleaning systems simple.Organizational ability to handle large international projects - We do at least 10 international assignments an year.Largest field experience - ‘Ankur’ makes more gasifiers than all other manufacturers cumulatively.
7 What we do? At Ankur Scientific we are engaged in Research, Development and Commercialization ofBiomass to Energy equipment.Ankur is today seen as a world leader in the field of Biomass Gasification.Both Wet and Dry fermentation technologies are offered to convert various biomasses to Biogas.
9 What is Biomass Gasification? Basic Process ChemistryConversion of solid fuels into combustible gas mixture called producer gas (CO + H2 + CH4)Involves partial combustion of biomassFour distinct process in the gasifier viz.DryingPyrolysisCombustionReduction
10 Gasification – Basic Process Chemistry Schematic
11 Producer Gas - Composition? ParticularsRice HuskWoody BiomassCO15-20%H210-15%CH4Upto 4%Upto 3%N245-55%45-50%CO28-12%Gas C.V. (kcal/Nm3)Above 1050Above 1100Gas generated in Nm3/kg of biomass22.5
12 Ankur – Gasifiers Product Portfolio The WBG Series: Fuel : Woody BiomassWhat we OfferThe FBG Series: Fuel : Fines (Rice Husk)The Combo Series: Fuel : Both of the above
13 Ankur – Gasifiers Product Portfolio WBG Series –5 kWe to 2200 kW.Uses wood, corncob, coconut shells, bamboo pieces as the fuel.Thermal output 12,500 – 4,500,000 kCal/hr.FBG Series –40 kWe to 700 kW.
14 Ankur – Gasifiers Product Portfolio FBG Series (contd.) –Uses rice husk, mustard stalk, coconut stalk etc. as fuel.Thermal output 100,000 – 1,650,000 kCal/hrCOMBO Series –40 kWe to 700 kWe.Multi Fuel capability (woody as well as fines)
15 Applications Power Generation Thermal Applications Hot Air Generators Irrigation PumpingVillage ElectrificationCaptive Power (Industries)Grid-fed Power from EnergyPlantations on WastelandsSimultaneous Charcoal andPower ProductionHot Air GeneratorsDryersBoilersThermic Fluid HeatersOvensFurnaces & Kilns
18 Environmental Aspects Used in re-circulation mode with zero discharge. Occasional ph adjustment and simple treatment may be needed.WaterPackageGasifier does not release gas to the atmosphere Combustion in user equipments (connected to gasifier) is much cleaner compared to liquid fuels.Air
19 Environmental Aspects(contd.) Charcoal can be sold as fuel.Biological ash can be returned to the soil.Solid WastePackageIn case of major user equipment i.e. genset, noise level is lower than with 100% liquid fuels.NoiseBiomass materials contain negligible Sulphur
21 Thermal Application – Granule Drying KhaitanOne of the leading chemical manufacturers in the countryWBG-500 is replacing 110 liters of FO per hourPayback in less than 8 monthsRecently installed `Ankur’ 1 X WBG-850 gasifier and 2 X WBG-700.All their plants now work with Ankur Gasifiers.
22 Thermal Application – Calcination Kiln CalchemOne of the leading Calcium Carbonate manufacturers in the countryWBG-850 (in Hot Gas Mode) is replacing 350 kgs of coal per hour. A 2nd WBG-1100 is replacing 450 kgs of coal per hourThe company had also applied for VERs and has been able get a buyer for 6 Euros per tonne
23 Captive Power – Largest Carpet Mfr. Based in the Indian state of Uttar Pradesh.Biggest carpet manufacturer in the countryUse Diesel gensets for their power needs due to acute power shortage.Installed ‘Ankur’ FBG-250 along with recommended Diesel engines to replace 75% of their Diesel use.‘Ankur’ FBG X Greaves engines being installed
24 Tea Company - Cogen Two orders received from Finlays, UK Muzizi Factory – GAS-250Ankole Factory – WBG-200 in Ultra Clean Gas ModeMuzizi FactoryComplete co-generation system being offered – Heat recovery from Engine Exhaust, Engine Jacket and After Cooler.Synchronization panel to synchronize the GAS-250 system with existing 250 KVA genset.
25 From top left to right – Exhaust Cooler, Remote Radiator, Gasifier, Engine Genset modified to operate on Producer Gas
31 Partial LoI - Dual Fuel Power Gen Partial List - DomesticMaa Rice Mill, Memari, BurdwanLNC Rice Mill and Sabita Rice Mill, BurdwanM/s Jai Baba Bakreshwar Rice Mill, BirbhumM/S Balaji Industries, Pilibhit, U.P.Sree Brijuka Agro Products Pvt. Ltd., BurdwanPrem Rice Udyog, U.P.Shreema Rice MillMore than 200 systems working in Dual Fuel Mode
32 Partial LoI -100% Gas Power Gen Agrocel, Dhordo, Bhuj – GAS-180Muni Seva Ashram, Goraj – 1 X GAS-40Periyar Maniammai College for Women, Thanjavur – 1 X GAS-200Adi Chunchinagiri Medical College – GAS-250Sringeri Mutt – GAS-120More than 20 large rating 100% Gas systems supplied
33 Partial LoI – Rural Electrification 15 X GAS-11 with CII & World Bank3 X GAS-22 with N.T.P.C.15 X GAS-11 & 1 X GAS-22, Orissa Govt.5 X GAS-11, Maharashtra Govt.60 GAS-9 systems with Tamil Nadu Govt. for village water supplyGAS-11 & GAS-22 with World Bank for CambodiaGAS-22 & GAS-103, Sri Lanka (ordered by UNIDO)GAS-11 orderded by UNIDO for Uganda
34 Partial LoI - Exports 1 X GAS-11, 3 X GAS-70 + 1 X GAS-500, Italy 1 X GAS-120, 9 X GAS-250, Germany2 X GAS-11, 1 X GAS-22, 1 X GAS-103,1 X GAS-40, 1 X GAS-4, 1 X GAS-70, Sri LankaWBG-850, South KoreaGAS-250, Poland1 X WBG-500, 2 X GAS-11, Russia
35 Partial LoI - Exports 1 x WBG-40, Australia 1 X GAS-11, New Zealand 2 X WBG-1800, Malaysia1 X GAS-11, 1 X GAS-22, 8 X FBG-200, Cambodia1 X WBG-80, MozambiqueGAS-200 Finlay’s Group, 1 X WBG-150,1 X WBG-100, 1 X GAS-11, Uganda1 X FBG-100, 1 X FBG-150, BangladeshGAS-28, Madagascar
37 What is a Biogas Plant Basically Methane & CO2 Gas Producer. Methane – Odorless, Colorless, Good Calorific Value, Green House GasSources : Animal Manures, excreta, kitchen waste, Industrial Chemical Processes, Sea Water Bed, etc.Animal Manure & Excreta contributes around 16 % of the total global methane emission.
41 Benefits of Biogas Plants Contributes substantially in reducing Global Warming.Cost effective replacement for Fossil Fuels.This Smoke Free gas emits less carbon dioxide as compared to other fuels.A very efficient and environmentally friendly solution for disposing off various organic matter.
42 Biogas Plants – Reduction in Global Warming METHANEContributes largely in Global WarmingTraps 21 times more heat than CO2Over the 100 years – 25 times more temperature impact than that by CO2Biogas Plant Traps Methane Fuel Carbon Dioxide.