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© Business & Legal Reports, Inc. 0706 Alabama Retail is committed to partnering with our members to create and keep safe workplaces. Be sure to check out all of the training tools that are available in our Safety Library. This training tool is brought to you by
© Business & Legal Reports, Inc. 0706 Session Objectives You will be able to: Identify the amputation hazards of different types of machinery Understand OSHA’s machine safety requirements Recognize different types of guards and safety devices Take proper precautions to prevent injuries
© Business & Legal Reports, Inc. 0706 What You Need to Know Types of machines with amputation hazards Specific machine hazards Guarding requirements Safe work practices Maintenance and repair rules Inspection procedures
© Business & Legal Reports, Inc. 0706 OSHA Requirements OSHA standards National Emphasis Program on Amputations Machine safety stressed with citations from OSHA for noncompliance
© Business & Legal Reports, Inc. 0706 Four Primary Types of Machines Power presses and saws Shears Slicers
© Business & Legal Reports, Inc. 0706 Other Machines Bending, rolling, shaping machinery Boring, drilling, milling, planing machinery Conveyors Food processing and packaging machinery Grinding and polishing machinery Printing machinery
© Business & Legal Reports, Inc. 0706 Point of Operation Most dangerous area where work is done on the material Cutting Punching Shearing Bending
© Business & Legal Reports, Inc. 0706 Mechanical Motion Reciprocating Transverse Rotation Nip points
© Business & Legal Reports, Inc. 0706 Guarding Requirements Prevent contact Be secured to machinery Protect from falling objects Create no additional hazards Allow for safe lubrication Cause no interference with production
© Business & Legal Reports, Inc. 0706 Guarding Types Fixed guards Interlocked guards Adjustable guards Self-adjusting guards Image Credit: OSHA
© Business & Legal Reports, Inc. 0706 Safety Devices Light curtains Two-hand controls Pressure-sensitive devices Restraints and pull- back devices
© Business & Legal Reports, Inc. 0706 Distance Guarding Barrier guards Automatic feeding and ejection systems Manual feed systems Mechanical ejectors
© Business & Legal Reports, Inc. 0706 Amputations: General Hazards and Guarding Do you understand the information presented in the previous slides?
© Business & Legal Reports, Inc. 0706 Saws—Hazards Table and radial arm saws Handheld, chop, miter, and band saws Point of operation— blade Power transmitting unit—nip points
© Business & Legal Reports, Inc. 0706 Saws—Guards Self-adjusting guards for the blade Push sticks or other tools Alternate fixed blade guards Spreaders or antikickback fingers Additional fixed guards for moving parts
© Business & Legal Reports, Inc. 0706 Shears—Hazards Mechanically driven ram moves the blade Squaring shears cut sheet metal Alligator shears cut metal stock Guillotine shears cut paper, plastic Primary hazard is point of operation Other areas hazardous also
© Business & Legal Reports, Inc. 0706 Shears—Guards Feed/eject systems Feeding tools Interlocked guards Presence-sensing devices Two-hand controls Restraints or pull-back devices
© Business & Legal Reports, Inc. 0706 Slicers—Hazards Meat and food slicers are most common Most amputations occur in the restaurant and grocery industry Primary hazard is point of operation Operator pushes food through the blade
© Business & Legal Reports, Inc. 0706 Slicers—Guards Blade is typically unguarded Adjust thickness to zero when slicer not in use Use a guiding tool Unplug when cleaning or clearing jams
© Business & Legal Reports, Inc. 0706 Power Presses—Hazards Punch, shear, and form metal and other materials Point of operation— materials manually fed Reciprocating motion of ram Power transmission units
© Business & Legal Reports, Inc. 0706 Power Presses—Guards Feed/eject systems Interlocked guards Light curtains Two-hand controls Pressure-sensitive devices Fixed guards— reciprocating motion and power transmission
© Business & Legal Reports, Inc. 0706 Amputations: Specific Hazards and Guarding Do you understand the information presented in the previous slides?
© Business & Legal Reports, Inc. 0706 Safe Work Practices to Prevent Amputations You should be able to: Identify machine hazards Understand the function of machine guards and safety devices Identify personnel who are authorized to remove guards
© Business & Legal Reports, Inc. 0706 Safe Work Practices to Prevent Amputations (cont.) You should also: Know how to report damaged, missing, or inadequate guards Understand risks of circumventing guards Know how to inspect machines and guards before use Know and follow machine-related safety rules
© Business & Legal Reports, Inc. 0706 Maintenance and Repair Only remove guards for maintenance or repair Lock out machine before removing guard Lock out before clearing a machine jam De-energize before changing dies or tools Image Credit: WA State Department of Labor and Industries
© Business & Legal Reports, Inc. 0706 Machine Hazard Assessment Initial machine assessment Annual guarding assessment Post-injury evaluation Daily machine inspections
© Business & Legal Reports, Inc. 0706 Key Points to Remember Many machines in the workplace have hazards that can cause amputations Keep hands away from the point of operation Guard mechanical motion Inspect all machines before use Never use a machine without proper guarding Follow safe work practices
© BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Preventing.
© BLR ® —Business & Legal Resources Association Members Workers’ Compensation Trust S afety A wareness F or E veryone from Cove Risk Services Machine Guarding.
©2003 Business & Legal Reports, Inc. Alabama Retail is committed to partnering with our members to create and keep safe workplaces. Be sure to.
Machine Guarding Image credit: OSHA. © Business & Legal Reports, Inc.0507 Session Objectives You will be able to: Understand the hazardous actions of.
Machine Guarding. Machine guarding protects you and other employees from injuries such as: –Crushed hands and arms –Severed fingers –Amputated limbs –Fatal.
Copyright Business & Legal Reports, Inc. Machine Guarding 29 CFR to Occupational Health and Safety Program.
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WAC Band saw safety. Objectives We will be reviewing parts of WISHA rules on Machine Safeguarding – WAC You’ll learn: hazards of.
BIDMC EH&S Dept1 A teaching hospital of Harvard Medical School Machine Safeguarding Training.
Next 1 Amputations National Emphasis Program. Previous Next 2 What’s its purpose? Describe policies and procedures to identify, reduce, and eliminate.
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Lockout/Tagout Affected Employees. © Business & Legal Reports, Inc Session Objectives You will be able to: Recognize hazardous energy sources Carry.
Stationary Power Tool Safety. Table Saw Remove all rings, watches, and jewelry. Make all adjustments with the power off. Wear safety glasses. Use a push.
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© Business & Legal Reports, Inc Alabama Retail is committed to partnering with our members to create and keep safe workplaces. Be sure to check out.
ONLINE SELF-STUDY Machine Guarding. The following online training course provides employees with machine guarding information concerning processes,
© BLR ® —Business & Legal Resources Lockout/Tagout Affected Employees Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E.
Peoplefirst-us.com. Photos shown in this presentation may depict situations that are not in compliance with applicable OSHA/MSHA/FHWA requirements.
Mechanical Equipment. Mechanical equipment (plant, machinery and hand-held power tools) can cause serious injuries, including open wounds, fractures and.
Learning Targets I can explain safety skills used in agricultural mechanics. I can explain general shop safety. I can explain shop equipment.
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29 CFR – CFR –244. To enable students to understand the following: Basic concepts of machine guarding How to identify machine.
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