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1Furmanite Confidential - 1/9/04. 2 Saving You Money Through Maximising Your Plants Availability.

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Presentation on theme: "1Furmanite Confidential - 1/9/04. 2 Saving You Money Through Maximising Your Plants Availability."— Presentation transcript:

1 1Furmanite Confidential - 1/9/04

2 2 Saving You Money Through Maximising Your Plants Availability

3 3Furmanite Confidential - 1/9/04 Field Services Furmanite International Ltd Leak SealingLeak Sealing Pipeline InterventionPipeline Intervention Composite RepairComposite Repair Valve RepairValve Repair Pump OverhaulPump Overhaul In situ MachiningIn situ Machining TrevitestTrevitest Metal DisintegrationMetal Disintegration Controlled BoltingControlled Bolting Smart ShimSmart Shim FurmaSeal ClampsFurmaSeal Clamps PSIMPSIM Fugitive EmmissionsFugitive Emmissions Passive Fire ProtectionPassive Fire Protection Tank Roof RepairTank Roof Repair Adding Value Not Cost

4 4Furmanite Confidential - 1/9/04 Serving Your Industry  Offshore Oil & Gas  Refineries & Petrochemical  Power Generation  Ship Repair & Construction  Pharmaceutical Plants  Chemical Plants  Iron and Steel Works  Paper Manufacturing  Food Industry  Water Industry  Automotive  Ministry of Defence

5 5Furmanite Confidential - 1/9/ Company founded in Liverpool Service commenced. Company moved to Kendal Purchased by Kaneb Services Inc. Company History 2001 Name Change from Kaneb to Xanser 2007 Name Change from Xanser to Furmanite Corporation

6 6Furmanite Confidential - 1/9/04 Worldwide Furmanite Worldwide Inc. - Corporate Headquarters 2435 North Central Expressway Suite 700 Richardson TEXAS USA Tel: Furmanite International Ltd - UK Furman House Shap Road Kendal Cumbria LA9 6RU Tel: Worldwide Operating in Over 40 Countries Employees Turnover $300M

7 7Furmanite Confidential - 1/9/04 Leak Sealing Live & On-Line Applications Ball Valves Ball Valves Wellheads Wellheads Valve Bonnets Valve Bonnets Valve Glands Valve Glands Flanges Flanges Pipes Defects Pipes Defects Tees Tees Elbows Elbows Screwed Fittings Screwed Fittings Union/Couplings Union/Couplings Heat Exchangers Heat Exchangers Vessels Vessels Pumps Pumps Transformers Transformers Welds Defects Welds Defects Pressures up to 350 barg & Temperatures to 600 o C

8 8Furmanite Confidential - 1/9/04 Leak Sealing - Pipework  Defective Pipe work Enclosed to Prevent Leakage  Enclosures Designed to Provide Full Pressure Containment & Structural Support

9 9Furmanite Confidential - 1/9/04 Leak Sealing - Valves Valve Gland Injection Fully Operable Fully Operable Valve Integrity not Valve Integrity not Compromised Compromised Repair is Repair is Permanent Permanent Packing Material Packing Material Used Used Compound Compound Compatible with Compatible with Existing Packing Existing Packing Material Material

10 10Furmanite Confidential - 1/9/04 Leak Sealing - Flanges On Site On Stream On Time

11 11Furmanite Confidential - 1/9/04 Leak Sealing - Benefits Avoid System Shutdown Avoid System Shutdown On Site repairs On Site repairs No reduction in Line Pressure No reduction in Line Pressure Significant Savings in Water Loss Significant Savings in Water Loss Utilising WRAS approved Sealing Compounds Utilising WRAS approved Sealing Compounds

12 12Furmanite Confidential - 1/9/04 Pipeline Intervention  Hot Tapping  Line Plugging  Pipe Freezing  Valve Changing  Grouted Tee Hot Tapping Operation Pipe Freezing Operation

13 13Furmanite Confidential - 1/9/04 Pipeline Intervention Hot Tapping Hot Tapping (Under Pressure Drilling) is the method of making a connection to existing pressurised piping whilst the system remains on line. Also used as an access point for temporary isolation. Available from 1” to 70” at Pipeline Pressures of 1440 psi at 38 o C and 700 psi at 370 o C

14 14Furmanite Confidential - 1/9/04 Pipeline Intervention Line Plugging Line Plugging is a means of stopping flow and providing a shut-off where no means of providing isolation is already in existence. Can be used in conjunction with a by-pass to maintain flow. Available from 1” to 48” 2 Position Line Plug With by-pass

15 15Furmanite Confidential - 1/9/04 Pipeline Intervention Pipe Freezing Pipe Freezing involves the use of liquid nitrogen in the controlled formation of a solid ice plug inside the pipeline. Used for temporary isolation. Available from 1” to 48”

16 16Furmanite Confidential - 1/9/04 Pipeline Intervention On-Line Pipeline connections using Grouted Tees A furmanite Service under license from Advantica Benefits No disruption to production or downtime incurrred No disruption to production or downtime incurrred No Welding – ideal for hazardous environments No Welding – ideal for hazardous environments No damage to pipelines during installation No damage to pipelines during installation Can accommodate ovality of existing pipeline Can accommodate ovality of existing pipeline Quick and simple surface preparation Quick and simple surface preparation Fully validated connection Fully validated connection 40 year design life 40 year design life A Furmanite Service A Furmanite Service

17 17Furmanite Confidential - 1/9/04 Pipeline Intervention Typical two position line plug with bypass Benefits Keeps plant on-line Keeps plant on-line Allows on-site repairs and modifications to include valve & meter insertion Allows on-site repairs and modifications to include valve & meter insertion System isolations where either no isolation valves exist or are defective System isolations where either no isolation valves exist or are defective Safe, cost effective and efficient temporary isolation Safe, cost effective and efficient temporary isolation

18 18Furmanite Confidential - 1/9/04 Composite Repair Stronger than the Existing Material Benefits  Permanent Repairs  Repair Rehabilitation Across a Range of Diameters  Nozzle Repair  Tank Repairs  Structural Repairs

19 19Furmanite Confidential - 1/9/04 Composite Repair Benefits High Strength High Strength Lightweight Lightweight Non Corroding Non Corroding No Pre-fab required No Pre-fab required Carried out on-line Carried out on-line No disruption No disruption Installed using cold Installed using cold work techniques work techniques Applied on site No Workshop Preparation

20 20Furmanite Confidential - 1/9/04 Pressurized Systems Integrity Management Guarantees a Leak Free Start Up Benefits Eliminates lost production and unnecessary shutdown Eliminates lost production and unnecessary shutdown Maintains a leak-free environment, even on start-up Maintains a leak-free environment, even on start-up Reduces equipment and testing costs Reduces equipment and testing costs Reduces the need for re-work Reduces the need for re-work Removes potential health & safety issues Removes potential health & safety issues Protects the environment from emissions, and you against severe legislative penalties Protects the environment from emissions, and you against severe legislative penalties

21 21Furmanite Confidential - 1/9/04 On-Site Machining Applications Flange Facing Flange Facing Milling Milling Pipe Cutting Pipe Cutting Journal Turning Journal Turning Drilling Drilling Reaming Reaming Line Boring Line Boring Grinding Grinding Polishing Polishing Stud Drilling Stud Drilling Workshop Tolerances Delivered On-Site From 50mm diameter to more than 30m diameter using our full range of equipment

22 22Furmanite Confidential - 1/9/04 Metal Disintegration Serving Every Sector Power Generation Power Generation Refineries Refineries Petrochemical Petrochemical Iron and Steel Iron and Steel Marine Marine Offshore Offshore Pulp and Paper Pulp and Paper Water Water Gas Gas Typical Usage Stud Removal Stud Removal Pin Removal Pin Removal Disintegration of the Hardest Materials

23 23Furmanite Confidential - 1/9/04 Trevitest Cost Effective Safety & Relief Valve Testing Benefits No Interruption No Interruption to Plant to Plant Reduced time Reduced time to Commission to Commission Reduced Fuel Reduced Fuel cost cost No Removal No Removal

24 24Furmanite Confidential - 1/9/04 On-Site Valve Repair Service  Heat Exchanger Manufacturing Full Workshop Overhaul Full Workshop Overhaul On Site Valve Overhaul On Site Valve Overhaul In-Situ Testing In-Situ Testing Total Valve Health Care Total Valve Health Care Pump Overhaul Pump Overhaul Repairs to the Manufacturers Original Standard

25 25Furmanite Confidential - 1/9/04 Tank Roof Repairs Benefits Work carried out by highly skilled and fully qualified technicians Work carried out by highly skilled and fully qualified technicians All work carried out whilst tank is in service, preferably at Top Dip All work carried out whilst tank is in service, preferably at Top Dip Full method statement and risk assessment completed before work starts Full method statement and risk assessment completed before work starts No need for degreasing (nominal decontamination of roof will be required for access) No need for degreasing (nominal decontamination of roof will be required for access) Repair is an integral part of the tank Repair is an integral part of the tank Repair of leaks from floating and fixed tank roofs

26 26Furmanite Confidential - 1/9/04 Smart Shim Serving the offshore oil & gas industry  Operator identifies problem with conductor, riser and/or caisson  AMEC/Furmanite to carry out an offshore survey  Results of survey reviewed with operator  Decision taken on whether finite element analysis required and whether chocking slips solution is needed  Chocking slips manufactured in line with detailed design and functional specification  Installation and casting of Smart Shim undertaken in-situ offshore  Post-installation instrumentation and service provided as required Chocking where it’s needed On-deck Below-deck Sub-sea IChemE Award for innovation and excellence

27 27Furmanite Confidential - 1/9/04 FurmaSeal Self Sealing Repair Clamps Self Sealing Repair Clamps Pipes Pipes Tees Tees Elbows Elbows Flanges Flanges Valves ValvesRange 2” to 48” 2” to 48” upto 255 bar upto 255 bar Furmaseal 24” Self Sealing Repair Clamp (102 bar rated) Pipe End Connectors Flange Clamp 8” Equal Tee (200 Bar rated) STANDARD RANGE

28 28Furmanite Confidential - 1/9/04 FurmaSeal Benefits Sub-sea Specific Designs available Sub-sea Specific Designs available Design Verification by Finite Element Analysis Design Verification by Finite Element Analysis Pressures upto 400 Bar Pressures upto 400 Bar SPECIAL APPLICATIONS Furmaseal.pdf 16” High Pressure Sub Sea Clamp 34”, 42” & 46” Furmaseal Clamps24” Sub Sea Clamp

29 29Furmanite Confidential - 1/9/04 On-Site Machine Tools Portable Machine Tools Range  Milling  Boring  Flange Facing  Drilling  Tapping  Shaft Turning

30 30Furmanite Confidential - 1/9/04 Quality Quality Assurance Quality Assurance Management System Management System Safety Safety Management System Management System Member of British Member of British Safety Council Safety Council Method Statements Method Statements Risk Assessments Risk Assessments Work Procedures Work Procedures

31 31Furmanite Confidential - 1/9/04 Safety Training  All technicians are ECITB safety passport trained.  Technician are qualified or completing S/NVQ level 3.  Accident Statistics are available on request.  Method Statements are provided for all work undertaken.  Task Risk Assessments are supplied.  Material Data Sheets.  Take Two Risk Assessments.

32 32Furmanite Confidential - 1/9/04 Comprehensive Support R & D R & D 24 Hr Engineering 24 Hr Engineering Design Design Manufacturing Manufacturing Training Training Safety Safety Quality Quality Support of the Highest Quality

33 33Furmanite Confidential - 1/9/04 Thank you


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