Presentation on theme: "Die Casting Units Pune (Chakan)Greater Noida Product RangeAluminium : HPDC, GDC with machining, powder coating & sub assemblies Zinc : Hot chamber with."— Presentation transcript:
Die Casting Units Pune (Chakan)Greater Noida Product RangeAluminium : HPDC, GDC with machining, powder coating & sub assemblies Zinc : Hot chamber with machining & surface finishing LPDC : Planned No. of EmployeesPune : 474, G Noida : 310 ; Total = 784 Nos. Quality CertificationISO 9001:2008, ISO 14001, ISO/TS 16949:2009
Die Casting FacilityMachining Facility with cellular concept GDC – Facility Machines Capacity : Casting weight upto 15 Kg Technology : 0˚ to 90˚ Tilting with PLC Controlled Other Facility : Sand Core Shooters, T6 Heat Treatment Furnaces,Sand de-coring,Gate cutting SPMs etc. Machines Capacity : CNC Turn dia. 350 mm & VMC bed size 1000X450 mm Technology : Rotary indexing Hydraulic fixtures,tool breakage sensors, SPMs Other Facility : Washing, Leak test, Child part assembly, electronic gauging etc.
Capacity : 500X500X250mm Size can be tested Machine Feature: 1.Fully Automatic. 2.Various types of castings sand can be removed only by changing fixture. 3.2~5mg Millipore value can be achieve Capacity: Max 950X950mm pattern size Total Machine: 10nos Machine Feature: 1.Can be operated from 0-90° 2.Temperature locking system Capacity: 250, 500 & 750kg molten metal / hr Total machine: 3 nos Machine Feature: 1.Gas Fired fully automatic 2.Castable inside lining Capacity: Solid & hollow sand cores upto 5 mm thickness Total machine: 03nos Machine Feature: 1.Shell cores can be made solid as well as hollow up to 5.0 mm thick 2.Both side shooting facility & Rollover with control parameter GDC – Foundry Equipments Sand Decoring Machine GDC Machine Melting Furnace Core Making Machine
Capacity: Max500kg Machine Feature: 1.PLC Controlled 2.Various types of castings be Shot blasted. 3.Surface roughness 4~6 Ra can be achieve Capacity: 1000Kg & 500Kg Solutionizing + Ageing furnace Total machine : 2nos Machine Feature: 1.PLC controlled Capacity : 500X300X300mm Total machine: 3nos Machine Feature: 1.Two casting can cut at time 2.Changeable fixtures GDC – Post Foundry Equipments Shot Blasting Machine Heat Treatment – T6 Raiser Cutting - SPM
Capacity: Bed size 1000X450 mm Total machine: 10 nos Machine Feature: 1.Various types of castings can be machining by changing Fixture 2.12nos tool holder pocket Capacity: 350mm Turn Diameter Total machine: 4 nos Machine Feature: 1.Various types of castings can be machining by changing chuck 2.Run out accuracy 5-10µm can be achieved Machining & Post Machining Equipments VMC CNC Turning Machine Capacity: Four casting in one cycle Machine Feature: 1.Can achieve 2~ 8 mg Millipore value 2.Parts is rotation 360° while washing 3.Various types of casting can washed by changing fixture. Washing Machine
Capacity: 1000pcs /day Total machine: 2nos Machine Feature: 1.Pokoyoke done in machine 2.Assembly dimn can maintain with in ±0.1mm Capacity: 600pcs /Day Total machine: 2nos Machine Feature: 1.Critical / significant dimn 100% check 2.Automatic data storage 3.Automatic SPC processing Machining & Post Machining Equipments Child Part Assembly Electronic Gauging Capacity : 800X500X300mm Size can be tested Machine Feature: 1.Wet & dry leak testing can be done. 2.Various types of castings can be leak tested only by changing fixture. 3.Parts can be tested at 1- 4bar Leak Testing Machine
State of Art PLC/CNC Controlled with partial & complete vacuum system Capacity : 135 to 530 Tons Locking Force Machine make : Buhler, Toshiba No. of Machines : Pune - 10 nos, G Noida - 2 Nos. State of Art PLC/CNC Controlled with partial & complete vacuum system Capacity : 135 to 530 Tons Locking Force Machine make : Buhler, Toshiba No. of Machines : Pune - 10 nos, G Noida - 2 Nos. Aluminium PDC Machines Buhler 530T machine with Fondrex Vacuum Unit
Product Gallery- ZINC PDC Cam Fuel Tank Body (Scooty) Lock Body Fuel Tank Lid (Pulsar 150,180) Fuel Tank Body (Pulsar 150,180) Lock Body (Discover, Pulsar) Starter Lock Body (Scooty) Fuel Tank Lid (Scooty)
Product Gallery- ZINC PDC Cam Lock Body (Scorpio, Xylo) Lock Body (Alto)Lock Parts (Micra) Lock Body (Sumo, Safari)Lock Parts (Figo) Lock Parts (Beat)
Product Gallery- ZINC PDC Cam Base Surround (Legrand) Valve BodyHousingBody Base Actuator Block
Zinc PDC Process Flow Diagram Receipt Of Alloy Alloy Melting Die Casting Fettling & Finishing Machining Packing Finish Goods Painting
Complete Automatic Zinc PDC machines Cellular Concept Layout – Die casting till packing in one single cell Capacity : 30 to 280 Tons locking force Make : Producer No. of machines : Pune - 22nos, G Noida – 24 nos. Complete Automatic Zinc PDC machines Cellular Concept Layout – Die casting till packing in one single cell Capacity : 30 to 280 Tons locking force Make : Producer No. of machines : Pune - 22nos, G Noida – 24 nos. Zinc Pressure Die Casting (Hot chamber)
Inspection Facilities Density Index for Hydrogen gas analysis K mould for oxide / inclusion detection Spectrometer : Spectromax CMM : Accurate Spectra Profile Projector Microscope with Particle Size Analyzer Millipore Test Rig Boroscope Hardness Tester : Rockwell B & C Scale, Brinell Sand Testing Equipments : Sieve Shaker, Scratch Hardness etc.