2 Die Casting Units Pune (Chakan) Greater Noida Product Range Aluminium : HPDC, GDC with machining, powder coating & sub assembliesZinc : Hot chamber with machining & surface finishingLPDC : PlannedNo. of EmployeesPune : 474 , G Noida : 310 ; Total = 784 Nos.Quality CertificationISO 9001:2008, ISO 14001, ISO/TS 16949:2009
9 Machining Facility with cellular concept GDC – FacilityDie Casting FacilityMachining Facility with cellular conceptMachines Capacity : Casting weight upto 15 KgTechnology : 0˚ to 90˚ Tilting with PLC ControlledOther Facility : Sand Core Shooters, T6 Heat Treatment Furnaces ,Sand de-coring ,Gate cutting SPMs etc.Machines Capacity : CNC Turn dia. 350 mm & VMC bed size 1000X450 mmTechnology : Rotary indexing Hydraulic fixtures ,tool breakage sensors, SPMsOther Facility : Washing, Leak test , Child part assembly, electronic gauging etc.
10 GDC – Foundry Equipments Core Making MachineMelting FurnaceGDC MachineSand Decoring MachineCapacity: Solid & hollow sand cores upto 5 mm thicknessTotal machine: 03nosMachine Feature:Shell cores can be made solid as well as hollow up to 5.0 mm thickBoth side shooting facility & Rollover with control parameterCapacity: 250, 500 & 750kg molten metal / hrTotal machine: 3 nosMachine Feature:Gas Fired fully automaticCastable inside liningCapacity: Max950X950mm patternsizeTotal Machine: 10nosMachine Feature:Can be operated from 0-90°Temperature locking systemCapacity :500X500X250mm Sizecan be testedMachine Feature:Fully Automatic.Various types of castings sand can be removed only by changing fixture.2~5mg Millipore value can be achieve
11 GDC – Post Foundry Equipments Raiser Cutting - SPMHeat Treatment – T6Shot Blasting MachineCapacity :500X300X300mmTotal machine: 3nosMachine Feature:Two casting can cut at timeChangeable fixturesCapacity: 1000Kg &500Kg Solutionizing +Ageing furnaceTotal machine : 2nosMachine Feature:PLC controlledCapacity: Max500kgMachine Feature:PLC ControlledVarious types of castings be Shot blasted.Surface roughness 4~6 Ra can be achieve
12 Machining & Post Machining Equipments CNC Turning MachineVMCWashing MachineCapacity: 350mmTurn DiameterTotal machine: 4 nosMachine Feature:Various types of castings can be machining by changing chuckRun out accuracy 5-10µm can be achievedCapacity: Bed size1000X450 mmTotal machine: 10 nosMachine Feature:Various types of castings can be machining by changing Fixture12nos tool holder pocketCapacity: Four castingin one cycleMachine Feature:Can achieve 2~ 8 mg Millipore valueParts is rotation 360° while washingVarious types of casting can washed by changing fixture.
13 Machining & Post Machining Equipments Leak Testing MachineElectronic GaugingChild Part AssemblyCapacity :800X500X300mm Sizecan be testedMachine Feature:Wet & dry leak testing can be done.Various types of castings can be leak tested only by changing fixture.Parts can be tested at 1-4barCapacity: 600pcs /DayTotal machine: 2nosMachine Feature:Critical / significant dimn 100% checkAutomatic data storageAutomatic SPC processingCapacity: 1000pcs /dayTotal machine: 2nosMachine Feature:Pokoyoke done in machineAssembly dimn can maintain with in ±0.1mm
18 Buhler 530T machine with Fondrex Vacuum Unit Aluminium PDC MachinesBuhler 530T machine with Fondrex Vacuum UnitState of Art PLC/CNC Controlled with partial & complete vacuum systemCapacity : 135 to 530 Tons Locking ForceMachine make : Buhler, ToshibaNo. of Machines : Pune - 10 nos , G Noida - 2 Nos.
19 Product Gallery- ZINC PDC Fuel Tank Body(Scooty)Fuel Tank Lid(Scooty)Starter Lock Body(Scooty)Lock BodyCamFuel Tank Lid(Pulsar 150,180)Fuel Tank Body(Pulsar 150,180)Lock Body(Discover, Pulsar)
20 Product Gallery- ZINC PDC Lock Body (Scorpio, Xylo)Lock Body (Sumo, Safari)Lock Parts (Figo)CamLock Parts (Micra)Lock Body (Alto)Lock Parts (Beat)
21 Product Gallery- ZINC PDC BaseActuator BlockSurround (Legrand)CamValve BodyHousingBody Base
22 Zinc PDC Process Flow Diagram ReceiptOf AlloyAlloyMeltingDieCastingFettling&FinishingMachiningPackingFinishGoodsPainting
23 Zinc Pressure Die Casting (Hot chamber) Complete Automatic Zinc PDC machinesCellular Concept Layout – Die casting till packing in one single cellCapacity : 30 to 280 Tons locking forceMake : ProducerNo. of machines : Pune - 22nos , G Noida – 24 nos.
25 Inspection Facilities Density Index for Hydrogen gas analysisK mould for oxide / inclusion detectionSpectrometer : SpectromaxCMM : Accurate SpectraProfile ProjectorMicroscope with Particle Size AnalyzerMillipore Test RigBoroscopeHardness Tester : Rockwell B & C Scale , BrinellSand Testing Equipments : Sieve Shaker, Scratch Hardness etc.