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3M Electrical Markets Division Sanbros Spares Pvt. Ltd. Nagpur welcomes you… Electrical Maintenance Solutions June 22 2011 Prashant Kabra 0 9370470914.

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Presentation on theme: "3M Electrical Markets Division Sanbros Spares Pvt. Ltd. Nagpur welcomes you… Electrical Maintenance Solutions June 22 2011 Prashant Kabra 0 9370470914."— Presentation transcript:

1 3M Electrical Markets Division Sanbros Spares Pvt. Ltd. Nagpur welcomes you… Electrical Maintenance Solutions June Prashant Kabra

2 2 3M Electrical Markets Division Health Care Consumer & Office Industrial Electro & Communications Safety, Security & Protection Transportation Display & Graphics 3M Today

3 3 3M Electrical Markets Division EMI shielding gaskets Magnetic flake particles Polymeric resin

4 4 3M Electrical Markets Division EMI shielding gaskets and tapes u Single side cu foil with non conductive adhesive : Code 1194 u EMI tapes and gaskets : Flexible, Can be used as gasket, Double sided adhesive gaskets can be used to hold as well as provide EMI shielding. *Both conductive and non conductive adhesives are available

5 5 3M Electrical Markets Division Electrically and thermally conductive tape u Lead foil : Code 420 linered u Lead foil : Code 421 u Applications are as under : Electroplating Radiation barrier Moisture barrier Chemical milling X-ray plate masking Maskant during paint stripping Add weight (balance) to equipment parts

6 6 3M Electrical Markets Division Transformer oil compatible tape Transformer oil with saturable backing : Code 1276 Description: Stable adhesive even after long exposure to transformer fluids Tape : Oil compatible adhesive ( will not react with oil) backing is saturable hence oil penetration takes place. The penetration of oil ensures that no air is entrapped and hence ensures highest possible dielectric. · Diamond paper insulation thermal bonding compatibility with back side of tape.

7 7 3M Electrical Markets Division 3M Rubber splicing tape code 2155  Product Description  2155 rubber splicing tape : We have self fusing tape and also 2229 as mastic with EPR. This can cover the nut bolt areas and uneven areas and provide good insulation properties. Scotch 31 mining tape : Mastic plus hypolon combination. Can be used to repair damaged armour of cables, protect the hose pipes and cables below the locomotive from external damage due to pebbles etc. Also can be applied to ensure fire retardency.  3M Temflex™ 2155 Rubber Splicing Tape is a conformable  self-fusing rubber electrical insulating tape. It is designed for  low voltage electrical insulating and moisture sealing  applications. Temflex 2155 is Underwriters Laboratories  (UL) Listed for use up to 600 volts.  UL listed, File E  Compatible with solid dielectric cable insulations  Self-fusing tape  Flexible over a wide temperature range

8 8 3M Electrical Markets Division 3M Rubber splicing tape code 2155  Applications (600 volt maximum)  Bolted connections  Service drops  Lightning connections  Ground rod connections  Motor leads  * For Low Tension

9 9 3M Electrical Markets Division Mastics for Sealing and Insulation  Scotch Heavy Duty Mining Tape 31  Highest abrasion resistance  Moisture proof with built-in mastic  Noncorrosive, synthetic rubber  Self healing flame retardant mastic  Excellent aging properties  MSHA approved  Application  On-site quick cable jacket repair  Protective layer for trailing cable to abrasion proof  Repaired joints to be flexible

10 10 3M Electrical Markets Division Cable protection tape : 3M Scotch 31 tape for areas prone to abrasion.  Insulates and protects cable jackets under coach body which may be subject to pebbles etc.  Flame retardant and self healing.  Good adhesion to cable jacket materials  Excellent abrasion resistance  Resistant to heat, oil, ozone, UV and other environmental effects  Maintains flexibility to -22°F (-30°C) to +80 degrees

11 11 3M Electrical Markets Division 3M : Cladwrap 37 : Aluminium with Glass cloth and Silicon adhesive.  Aluminium foil with reflect heat due to radiation.  Glass cloth shall prevent heat to pass thru to the base.  Silicon adhesive can withstand continuous temperatures upto 180 degrees.  Applications : 1) To hold woolen cladding on heater / chiller pipes  2) To prevent radiation heat to damage surface / cables

12 12 3M Electrical Markets Division 3M low static polyimide tape code 5419  Product Description A translucent polyimide film backed silicone adhesive tape with unique and extremely low electrostatic discharge properties for gold edge protection during wave soldering of printed circuit boards.  Applications : Mask for printed circuit boards during wave solder or solder dip process.  Used as release surface in fabrication of parts cured at elevated temperatures.

13 13 3M Electrical Markets Division 3M : Hi – Temp Tape  Product Description : Hi-Temp Tape is a high temperature withstanding tape designed to protect all types of electrical cables. This tape acts as a heat shield and a flame barrier, thus protecting the cables and accessories. The cables beneath this tape are protected from flame and high temperature shocks. The tape is flexible, clean and easy to apply over the cables. This tape can withstand continuous temperature of 600 degree centigrade and can withstand thermal shocks of 1000 to 1200 degree centigrade for few minutes. The tape is non-hygroscopic in nature and also is resistant to mild acids and alkali. Hi-temp tape is noncarcinogenic in nature.

14 14 3M Electrical Markets Division 3M : Hi – Temp Tape  Application areas : To fire and arc proof high– energy power cables.  To provide additional thermal insulation to reduce possibilities of fire propagation.  To protect cables & hose near the areas prone to excessive heat.  To be used as a Thermal blanket (Non-Adhesive) for use as curtains.

15 15 3M Electrical Markets Division 3M Neo Gasket Tape : Replacement of rubber gaskets  Closed cell foam structure provides durability, flexibility, weather resistance and seals against dust and moisture.  Provides gasketing, cushioning and insulation properties.  Prevents moisture and other contaminants from going inside the panel box.

16 16 3M Electrical Markets Division Si – 200 6kV, 8 KV, 12 KV from -75 deg to 200 deg  SILICONE RUBBER COATED BRAIDED FIBREGLASS SLEEVING  Si 200 sleeves for 3, 6,8,12 KV application. : These can work upto 200 degrees and are expandable, flexible. These can be used extensively for terminal insulation and inside junction box of motors leads, wire harness protection from extreme environments as well as oil filled transformer applications electrician duct tape : This tape has high mechanical strength on one side and tearable on the other side. Can be used for cable bundling applications etc.  3M Si-200 is 200 degree centigrade rated, fiberglass braided sleeve is specially formulated high temp silicone rubber elastomer, pressure bonded to heat stabilized fiberglass braid. It is extremely resistant to abrasion with high heat / flex capacity. It is highly flexible and has the facility to expand on the irregular shape, making it an ideal choice for high stress application.  Application : 3M Si-200 is used extensively for terminal insulation and protection, wire harness protection from extreme environments as well as oil filled transformer applications.

17 17 3M Electrical Markets Division Duct Tape  Electrician Duct Tape 2000  PVC weather resistant, no fabric layer  Used for holding and bundling  Minimal adhesive residue on removal  Easy tear in one direction  Application  Sealing of switch, terminal boxes for indoor / outdoor  Prevent entry of water, insects, foreign objects

18 18 3M Electrical Markets Division Glass Cloth Tape  Scotch 27  Glass cloth with rubber adhesive  For 600V dry application upto 150 o C  UL listed component  Scotch 27 and 69 tapes : Glass cloth tape self adhesive for temperatures upto 200 degrees. Very high mechanical strength and abrasion resistance as well as conformability.  Application  Insulating electric and induction-type furnace power supply leads  Securing systems requiring high mechanical strength and resistance to high temperatures  Insulating motor lead connectors, switchers and controls for furnaces and ovens  Insulation in coil wrapping outerwrap  Provides heat stable insulation for hot spot applications

19 19 3M Electrical Markets Division Glass Cloth Tape  Scotch 69  Glass cloth with High Temp Silicone adhesive  For 600V dry application upto 200 o C  UL listed component  Application  Insulating electric and induction-type furnace power supply leads  Securing systems requiring high mechanical strength and resistance to high temperatures  Insulating motor lead connectors, switchers and controls for furnaces and ovens  Insulation in coil wrapping outerwrap  Provides heat stable insulation for hot spot applications

20 20 3M Electrical Markets Division Thread Sealant Tape  Scotch 48  Milky white unfused PTFE film  Chemically inert, stable, conformable  Stable thru temp C to C  Scotch 48 : PTFE tape, wide temperatures from -268 to +260 degrees. Can be used as insulation on cables, cyrogenic applications ( sub zero) and thread sealant. Heat shrink : What is available in market is for temp of 120 deg, Shrink ratio 1:2 or max 1:3., no inner adhesive lines, low wall thickness, low mechanical strength. 3M MDT and HDT’s have following advantages: Heavy duty and highly abrasion resistant, temperatures upto 175 degrees, adhesive lined ensures no moisture ingress and shrink ration upto 4:1. Cold shrink : Opposite of heat shrink. Insulating material given in preexpanded form on collaspable base. Does not shrink abruptly, does not requires special skills, No fire needed, and very high life. For cable joints and terminations upto 180 degrees.  Application  Thread sealing and locking for pipes carrying fluids  Also used on oxygen lines or other gas lines

21 21 3M Electrical Markets Division Heat Shrink Sleeves  MDT-A Medium wall Adhesive lined Medium-wall polyolefin tubing with hot melt adhesive Excellent sealing properties, due to smooth, constant adhesive layer applied during extrusion Shrink ratio up to 4.5:1 Provides tough and flexible insulation; ideal for protection of cable joints/terminations Flame-retardant version for offshore/naval applications available (MDT-A-F471) Halogen free and RoHS compliant  Sizes: from 12/3mm to 120/40mm  Wall thickness (recovered): 2.5 – 3.3mm  Standard packaging: 1m pieces in bulk-, standard-, display-pack.  Certificates / Approvals: -Lloyd’s Register of Shipping Certificate 95/ Germanischer Lloyd Certificate HH -IEC :draft 2008 ed. 1.0

22 22 3M Electrical Markets Division Heat Shrink Sleeves  HDT-A Thick wall Adhesive lined Thick-wall polyolefin tubing for heavy-duty applications Excellent sealing properties Toughness and weatherability makes HDT-A well suited for exposed applications Flame-retardant Shrink-ratio up to 4:1  Sizes: from 12/3mm to 128/38mm  Wall thickness (recovered): mm  Standard packaging: 1m pieces in bulk-, standard-, display-pack.  Certificates / Approvals: -Lloyd’s Register of Shipping Certificate 95/ Germanische Lloyd Certificate HH -Bureau Veritas Certificate 04899/DOBV -IEC SAE-AMS-DTL 23056/15 class 1 -Waterproof according to VDE 0278 P3

23 23 3M Electrical Markets Division Heat Shrink Sleeves  BBI-A Busbar Sleeves  Specially formulated cross-linked polyolefin  Excellent physical properties & dielectric strength  Excellent tracking & chemical resistance  Good thermal endurance  Flame retardant; self extinguishing  Flexible; conforms to bends  Application  For insulating electrical bus bars per ANSI/IEEE Standard C37.20:  For 5, 8, 15, 25 and 35 kV voltage ratings  For rectangular, square and round bus bars  For inline bolted connections of rectangular bus bars  For copper or aluminum bus bars  For use in metal-clad switchgear  For use on metal-enclosed bus bar  For use with substation switchgear

24 24 3M Electrical Markets Division Cold Applied Insulation and Protection  Cold Shrink products  40+ years experience  EPDM or Silicone rubber options  No heat or expensive tools needed  Ideal for cable joints and terminations  1.1KV to 69+ KV voltage class  “Living Seal”.. Keeps water away  Application  To insulate and protect LV or MV cable joints  Best to use in Hazard areas  Silicone rubber option – best for outdoor  Less skill needed to install

25 25 3M Electrical Markets Division Electrical Resins  Scotchcast 2130  2 part Polyurethane in self mixing poly bag  Gel time less than 20 minutes  Flame retardant  Bonds to all modern cable jackets  Bonds to itself  Tough yet flexible, operate upto C  Excellent multipurpose moisture sealing resin  MSHA rated  Resins 2130 :- Two part, room curing, optimum curing time and multi applications can be covered.  Application  To replace or repair the jacket on both single and multi-core power cables and particularly where flexibility is required.  To insulate between the conductors of multi-core splices operating at 1000 volts or less.  To seal the crotch or sheath when terminating multi-core cables.

26 26 3M Electrical Markets Division Electrical Resins  Scotchcast 2123  2123 is re-enterable. Portable wire printer labels and heat shrink tube printer : For wire marking application. No need to keep inventory for various cable sizes, can be custom build, suitable for low and high temperature applications. Can print on heat shrink tubes also. Contact less temperature guns : Can take temperatures from a distance ( safe), can be used upto 850 degrees, can be clubbed with computer for fast and accurate data transfer. Two part Polybutadiene resin in self mixing poly bag  RE-ENTERABLE & SOFT  Excellent wetting and low viscosity  Bonds to all modern cable jackets  Bonds to itself  Continues operation 90 0 C short term rated upto C  Excellent multipurpose moisture sealing resin  Application  Cable junction boxes which need easy access for repair / inspection  Blocking moisture in motor termination boxes  To seal the crotch or sheath when terminating multi-core cables.

27 27 3M Electrical Markets Division

28 28 3M Electrical Markets Division Identification and Marking  Portable label printers  Print labels instatnly for use on panels, Wires, tag blocks, terminals  Accept Vinyl, Nylon, Polyester, Heat shrink, non-adhesive, self laminating labels stocks  One touch key for most common formatting  Rechargeable batteries  Create highly visible, durable identification  Application  On-site marking on equipment / wires / Panels, Terminal Blocks

29 29 3M Electrical Markets Division Infrared Thermometers  Contactless IR thermometers  Easy and fast measurement of temperature From distance  Temp range -32 to C (various models)  Memory and computer interface  Backlit LCD display  Distance to object upto 60:1  Application  Locate over-temperature conditions caused by defective circuit breakers, overload conditions or poor electrical connections  Monitor electric motors  Locate loose wire connections  Diagnose nuisance tripping of circuit breakers  Locate defective ballasts within fluorescent fixtures

30 30 3M Electrical Markets Division Wire Connectors (Spring Connector) Application: Electrically connect two or more conductors ends in pigtail application and insulate the connection, or insulate a single conductor end. Wire connectors /IDC : Joining of 2-6 wires together in indoor and outdoor application. Type:Wire Range (SQ MM): Y (yellow)0.75 thru 2.5 sol/str R (red)1.0 thru 6.0 sol/str G (gray) 2.5 thru 8.0 sol/str B (blue)4.0 thru 16.0 sol/str Construction: Spring: Spring steel, Corrosion res. coating Shell: Steel, Corrosion res. Coating Insulator: Flame Retardant, flexible PVC For Copper Wires Only

31 31 3M Electrical Markets Division IDC Wire Connectors For Copper Wires Only NO STRIP… NO TWIST…JUST SQUEEZE…… UNIQUE “U” CONTACT PROVIDES FAST, DEPENDABLE ELECTRICAL CONNECTIONS…WITHOUT WIRE STRIPPING...  Quick and Reliable wire joints are just snap and squeeze  No wire insulation removal needed  Butt joint or Tap-off options  Wide range of conductor (0.5 to 4.0 sq-mm) and wire insulation dia range 2.8mm to 4.8mm  Moisture resistant and flame retardant options  Many models have UL / CSA certifications  Operating tempearture 75 deg C to 105 deg C  Application  Distribution wiring for lights, control circuits  Industrial electronic equipment  Automobiles to add after market accessories

32 32 3M Electrical Markets Division Electrical Joint Compound  EJC compound is recommended for providing effi cient and trouble free service on aluminum to aluminum and aluminum to copper connections.  Application  Terminal to dead end connections for applications under 93º C (200º F).  Flat to flat surfaces such as bus to bus, aluminum to aluminum and aluminum to copper.

33 33 3M Electrical Markets Division Electrical Joint Compound – Features  EJC compound : Paste with and without electrical fillers. This removes oxides and prevents corrosion and help to make joint stress free.  Unlimited application life and compatible with AL to AL and AL to CU dissimilar metals. Lowest Electrical Resistance on Flat Surfaces  No. 2 EJC has the lowest electrical resistance on fl-at surfaces because it is a grease type.  Medium that dissolves the oxide on connectors. The nature of the oxide removal is not harmful. No. 2 EJC creates a light surface etch with no deep, localized attack. It only attacks the oxide.

34 34 3M Electrical Markets Division Wire Pulling Lubricants  Translucent gel  For smooth low tension wire / cable pulling  Colorless and non-staining  Compatible with most cable jacket materials  Non-flammable and UL listed  Low solid content and hence no blocking of conduit

35 35 3M Electrical Markets Division Electrical Products for Maintenance and Repair THANK YOU Contact Prashant kabra


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