2 NECO GroupWe are Part of NECO Group of Industries.We are Manufacturers of Industrial Valves – Gate, Globe, Check, Ball and Plug Valves – ½” to 80” size.Manufacturing Plants at Italy , Qatar & Nagpur & Chennai (India).More than employees.
3 NECO Group Founded by Mr. Jayaswal Basant Lal Shaw Established in 1976Leading manufacturer of Steel ,Pig Iron, Castings, Automotive Components & ValvesKnown as “Master Caster” in the map of Ferrous Foundries in India.MT productionRevenue over USD 620 millionFounded byMr. JayaswalBasant Lal ShawChairman – Neco Group
9 Major Achievements NSSL Italia…… 48” 600# TMBV (LF2,3pc construction) to Siekman Econosto.12” 1500# TMBV to Qatar PetroleumRecent order for 18” 1500# Ball Valve order for HIPPS application for South Pars ,IRAN under SIL2 certification.24” 300# Cryo. TMBV to Ras Gas through CAEL (Chiyoda Alamana Group, QATAR)48” 600# LF224” 300# Cryo.12” 1500#.
10 Major Achievements NSSL Italia…… 32” 900# TMBV (A105N) A/c Golden Group, GermanyCurrent order from MCR Transmark for ½” to 30” 1500# Valves both in LF2/SS 316 material qty 283 no’s.20” to 36” 300# LF2 TMBV for Petronas SOGT (offshore) project ,Malaysia through SAMSUNG48” 600# LF2163 Nos of 2” to 6” 2500# ,Inconel 625 cladded Ball valves to JCF Fluid Flow FZE.10” 600# Ball Valves to KJO ,Al-Khafji S.A.16” 2500# TMBV (LF2) to Golden Group, Germany .16” 2500# A105
11 Ball Valves Side Entry, Top-Entry, Spilt body, Fully Welded
14 ECONO Valves Division, Chennai Manufacturing of “ECONO” Brand PLUG VALVES Size Range from ½” to 24” & Pressure Class 150# to 1500#.Approved with All Refineries in India.Internationally PDO Oman, Saudi Aramco, KNPC,etc.ISO 9001 : 2008API 6D Monogram
15 Major Achievements for Plug Valves…. 1) 1500# Plug Valves to ONGC.2) Supplied size up to 24” Class 150 Valve to CPCL, Chennai.3) Supplied 8” 900# MOV Plug valves to Saudi Aramco.4)Supplied upto 8” 900# Plug Valve with Inconel 625 claddingto Saudi Aramco.5) Supplied 6” 900# WCC Phen-Epoxy Coating Plug Valves to Saudi Aramco.
20 CAPACITYIncreased in Manufacturing Capacity(from no’s to Valves PA)-Imported CNC VTLs from YOU-JI,HWACHEON,DOOSAN & DALIAN.First time in India we brought the combination of Linear & SegmentalProduction.Separate manufacturing bays for sizes 2” to 4”, 6” to 12”, 14” to 24” &26” & above size.Kone Cranes from 1Ton to 10 Ton CapacityLatest Technology Test Beds
30 Fast Track Projects:-API 6D Valves 16 No’s for M/s SOCAR ARORA,UAE –Phase I Project .
31 Major achievements from NSSL India…… First Indian Company to Manufacture and Test Cryogenic Valves – in house. Supplied more than 2500 nos Cryogenic Valves since inception upto sizes 28”.Seismic Loading Test & Impact Hammer Tested Valves for KAIGA NuclearPower Project of NPCIL3. Recent order from NPCIL for Kakrapara & Rajastan Atomic power plant for 1.5mn USD.” 300# Super Duplex St. Steel & Special 5A & 6A Grade valves to Saudi Aramco.” 600# Swing Check Valve. Design developed for Daeleman, France.” 150# SWCH Valve of Super Duplex 5A Grade for De-Salination Plant A/c VA Tech.” Fabricated Gate Valve supplied to AD Hydro Power ,Manali India.8. Supplied 2568 nos Duplex Stainless Steel Valves to Khurais Crude Oil project of Saudi Aramco A/c Snamprogetti in record 4 months time.” 2500# Gate and Globe Valves for BHEL & BHPVL . Recent Order for 18” & 16” GTV 2500#.10. 16” 2500# Globe Valve for Golden Group, Germany supplied in record 8 weeks time.11. FBE(Fusion Bonded Epoxy Coating) coated Valves to Saudi Aramco.12. Up to 24” 600 # Valve for Saline Water Conversion Corporation (SWCC ,SA)
32 Specialization in Higher Sizes & Higher Class Specialization in Higher Sizes & Higher Class. Higher Sizes in recent years,Sr .NoHigher SizesTypeCustomers180"GateAD Hydro Power,Manali256"SWCHDailemen France(Valve under Production)348"BHEL,EIL,HPCL446"Gate MOVEIL,BORL544"EIL,BORL-Kochi,Bina642"Essar,EIL,BORL740"Gate & SWCHL&T,Siemens,VA Tech,Tata Projects,CPCL etc.836"Reliance,EIL,KAFCO-Kuwait,Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde,IOCL,etc.934"Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde ,IOCL,EssarOil,Chemanol Methanol,Saudi Arabia,Punj Lyods,EIL,SaudiPetrotech,etc.1032"1130"1228"1326"1424"
35 PRODUCES CAST CARBON STEEL, ALLOY STEEL, CAPTIVE STEEL FOUNDRYPRODUCES CAST CARBON STEEL, ALLOY STEEL,STAINLESS STEEL,DUPLEX AND SUPER DUPLEXGRADE CASTINGS.CAN PRODUCE 300 MT PER MONTH.ELECTRIC HEAT TREATMENT FURNACE – 10MTCAPACITY EACH.. WATER QUENCHING OIL FIRED FURNACE - 5MT.IN HOUSE PATTERN SHOP.WELL EQUIPPED LABORATORIES INCLUDINGSPECTROMETER.IN HOUSE NDE- FACILITIES ( IRIDIUM 192&COBALT 60) WITH REFERENCE RADIOGRAPHS,(ASTM E-186 for 51mm to 114mm & ASTM E-280 for115mm to 305mm)
36 CASTINGS MADE BY OUR FOUNDRY IN INDIA 10” 2500# ” 900 Spl Class
37 CASTINGS MADE BY OUR FOUNDRY FOR BHEL - TRICHY 20” # Spl. Class :-4.9T22” 2750# Spl. Class :-6.5T22” 3000# Spl.Class :-6.8T14” 3500# Spl.Class :-2.2T28” # Spl.Class :-3.4T18” 2500# Spl.Class :-3.3T20” 2850#
38 Orders so far High Pressure Class…… Supplied more than 3500 valves under high pressure Category from 900# to 2500#.16” 2500# (A105) Globe Valve for Golden Group, Germany.12” 2500# WC9 Globe Order from BHEL, Hyderabad12” 2500# MOV Gate Order from BHPVL,Vizag for JSPL power project at Angul,Orissa.12” 2500# 4 nos,10”2500# 4 nos,10” 1500# 13 Nos for 270 MW Power plant a/c Abhijeet Infrastructure” 2500# Globe Valve to Dept. of Automic Energy.” 1500# MOV Main Steam Stop Gate Valve for 25 MW BS Ispat Power Plant” 2500# Gate Valve through EIL toIOCL Panipat.16” 2500# Globe (A105)Construction
40 Special Service Valves Manufactured … 1.Hydrogen Service2.Sour Gas –NACE Services3.Chlorine Services4.Nuclear Application.5.Cryogenic Service6.Inconnel Cladding7.FBE Coating8.Belzona Coating9.Fugitive Emission Std.Valves.36” 150# API 6D Gate Seismic Test Valves
41 CRYOGENIC-TESTING FACILITY SINCE 1992-First Indian Company to Manufacture and Test Cryogenic Valves – in houseSupplied more than 2500 nos Cryogenic Valves since inception upto sizes 28” .CRYOGENIC TESTING((-)46 Deg. C & (-) 196 Deg.C)Facility to conduct Cryogenictesting for Gate,Globe,Check & Ball Valves
42 CRYOGENIC-TESTING FACILITY Supplied Sizes from ½” to 28” .Clientele includesRas Gas Qatar(Upto 28”) Reliance,GAIL,IOCL,Stewerds & Llyods, IOTL, HPL, etc.CRYOGENIC TESTINGFor Cold Box & Non Cold Box application.Cryo-Testing In presence of TPI agencies,Llyods (LRA)EILPDILBVIS etc.
53 Finite Element Analysis of Valve Bodies safe criteria: avg stress < material yeild strengthfailure criteria: avg stress > material yeild strength
54 Design Validation…..Proven design in existence from last 22 years for Gate , Globe, Check ,Ball &Plug valvesRecently our design has been endorsed by Certifying Authority M/s DNV,NorwayIt has verified under European Conformity EC Module B1+FIt is one of the stringent design qualification all over world.All of our designs are IBR approved.
55 SOURCING OF STEEL CASTINGS FOUNDRYSELECTION& APPROVALMETHODING /SAMPLECASTINGSBULKCASTINGSPROCUREMENT1) Patterns provided/ inspected by NSSL1) Periodic audit1) ISO Certification2) Spectrometer2) AuditRadiography2) Radiographycheck on samples3) Traceability3) 100% pressuretest at NSSL4) NDE & Weldingprocedures5) Inspection & calibration facilities.
56 Receiving Inspection Process Flow ResponsibilityActivityRef. DocBuyer / StoresReceipt of Materials / Components from NSSL approved SourcesInternalRegisterGRNForm .Preparing GRN & Handed Over to QCRandom Inspectionas perSampling SchemeProcedureQMP-07&WI/QA/02QC – ReceivingInspection TeamRejectedConcessionalAcceptedAcceptedProcedureQMP-07&WI/QA/02QC – ReceivingInspection Team/ BuyerDeviationProcessPosting in SAPMachining RejReturn toScrap YardCasting, BOF RejReturn to Suppliers
57 IT Backbone SAP system implemented from 2008 Customized to our process All The Plants are networkedAll activities from Order to Despatch are thru SAPAll Quality Documents are in the SystemDownload Test Certificates, InvoicesLogistics and Field Support
58 Corporate Social Responsibility(CSR) NECO GroupCorporate Social Responsibility(CSR)SOCIAL FRONT :Neco is doing different types of welfare activities for the various villages situated at near by areas of their units such as:Raipur (6 villages),Raigarh (16 villages),Bhanupratappur (5 villages),Naraianpur (2 villages),Hazaribagh (7 villages)Health CareDrinking Water FacilityWater reserve developmentVillage DevelopmentSocio-cultural Activities
59 Corporate Social Responsibility(CSR) NECO GroupCorporate Social Responsibility(CSR)ENVOIRMENT FRONT :Tree PlantationPlantation completed of about of trees in anaround the industrial areas so far.Road side Tree Plantation/Maintenance incollaboration with Local Municipal Corporations.Launching of Vriksha Mitra Abhiyan, educatingchildren about the importance of tree plantation anddistributing about 10,000 saplings per year forplantation by the children in and around their areas.
60 NSSL Ltd. is equipped to provide reliable flow-control solutions We look forward to closer co-operationin the future.