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Presentation for NSSL.  We are Part of NECO Group of Industries.  We are Manufacturers of Industrial Valves – Gate, Globe, Check, Ball and Plug Valves.

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Presentation on theme: "Presentation for NSSL.  We are Part of NECO Group of Industries.  We are Manufacturers of Industrial Valves – Gate, Globe, Check, Ball and Plug Valves."— Presentation transcript:

1 Presentation for NSSL

2  We are Part of NECO Group of Industries.  We are Manufacturers of Industrial Valves – Gate, Globe, Check, Ball and Plug Valves – ½” to 80” size.  Manufacturing Plants at Italy, Qatar & Nagpur & Chennai (India).  More than 12500 employees.

3 Founded by Mr. Jayaswal Basant Lal Shaw Chairman – Neco Group Established in 1976 Leading manufacturer of Steel,Pig Iron, Castings, Automotive Components & Valves Known as “Master Caster” in the map of Ferrous Foundries in India. 175000 MT production 2010-11 Known as “Master Caster” in the map of Ferrous Foundries in India. 175000 MT production 2010-11 Revenue over USD 620 million

4 NSSL LTD. Brass Valve Division Aluminum Foundry Division Auto Component Division Valve Division Econo Valves Division NSSL Italia OMP Valves Division NECO Heavy Engg. & Casting Division Jayaswals NECO Industries Ltd. NECO Ceramics Ltd. NECO Infrastructure DEIFYTERRA TERRA Projects LTD. TERRA Infra Develop- ment Ltd. DEIFY Infrastructure Pvt Ltd. DEIFY Infra Projects Ltd Automotive Casting Division -I Mining Division Centrifugal Casting Division. Automotive Casting Division -II Integrated Steel Plant Division Steel Foundry Division Engineering Casting Division. Construction Casting Division. NSSL Al-Mana Middle East (Qatar)

5 MANUFACTURING PLANTS

6 Manufacturing “NECO” BALL VALVES Size Range from ½” to 56” Pressure Class 150# to 2500#. Major Supplier to Chevron,KJO,GTCL Transmark, Petrovietnam,Ras Gas,Qatar Petroluim Petropars-Iran,Petronas etc  ISO 9001 : 2008  API Spec Q1  Fire Safe API 607  SIL 2 Certification  CE Marking

7 Manufacturer of BALL VALVES Size Range from ½” to 56” & Pressure Class 150# to 2500#. 40” 900# LF2 MaterialCNC VTLs & Plant Overview

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9  48” 600# TMBV (LF2,3pc construction) to Siekman Econosto.  12” 1500# TMBV to Qatar Petroleum  Recent order for 18” 1500# Ball Valve order for HIPPS application for South Pars,IRAN under SIL2 certification.  24” 300# Cryo. TMBV to Ras Gas through CAEL (Chiyoda Alamana Group, QATAR) Major Achievements NSSL Italia…… 48” 600# LF2 24” 300# Cryo. 12” 1500#.

10  32” 900# TMBV (A105N) A/c Golden Group, Germany  Current order from MCR Transmark for ½” to 30” 1500# Valves both in LF2/SS 316 material qty 283 no’s.  20” to 36” 300# LF2 TMBV for Petronas SOGT (offshore) project,Malaysia through SAMSUNG Major Achievements NSSL Italia…… 48” 600# LF2 16” 2500# A105  163 Nos of 2” to 6” 2500#,Inconel 625 cladded Ball valves to JCF Fluid Flow FZE.  10” 600# Ball Valves to KJO,Al-Khafji S.A.  16” 2500# TMBV (LF2) to Golden Group, Germany.

11 Ball Valves Side Entry, Top-Entry, Spilt body, Fully Welded

12 Recent Supply of 20” 600# Pn.Act.

13 Recent Supply of 30” 600# TOP Entry Pn.Act.

14 ECONO Valves Division, Chennai Manufacturing of “ECONO” Brand PLUG VALVES Size Range from ½” to 24” & Pressure Class 150# to 1500#. Approved with All Refineries in India. Internationally PDO Oman, Saudi Aramco, KNPC,etc.  ISO 9001 : 2008  API 6D Monogram

15 1) 1500# Plug Valves to ONGC. 2) Supplied size up to 24” Class 150 Valve to CPCL, Chennai. 3) Supplied 8” 900# MOV Plug valves to Saudi Aramco. 4)Supplied upto 8” 900# Plug Valve with Inconel 625 cladding to Saudi Aramco. 5) Supplied 6” 900# WCC Phen-Epoxy Coating Plug Valves to Saudi Aramco. Major Achievements for Plug Valves….

16 ECONO VALVES DIVISION, Chennai PLUG VALVES

17 Manufacturing “NECO” brand Gate, Globe, Check and Ball valves. Size Range from ½” to 80” & Pressure Class 150# to 2500#. Material: CS/AS/SS/Duplex/Super Duplex Valve Division, Nagpur,India.  ISO 9001 : 2008  API Spec Q1  API 6D Monogram  CE Marking  ATEX Certification  OHSAS 18001:2007 certification  ISO 14001:2004 certification

18 EXPANSION NSSL’s new Green Field Valve Manufacturing Plant with an investment of 32mn USD.

19 NEW PLANT OVERVIEW

20 CAPACITY -Increased in Manufacturing Capacity(from 25000 no’s to 100000 Valves PA) -Imported CNC VTLs from YOU-JI,HWACHEON,DOOSAN & DALIAN. -First time in India we brought the combination of Linear & Segmental Production. -Separate manufacturing bays for sizes 2” to 4”, 6” to 12”, 14” to 24” & 26” & above size. - Kone Cranes from 1Ton to 10 Ton Capacity - Latest Technology Test Beds

21 NEW PLANT OVERVIEW

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23  LINE 2” to 4”

24 NEW PLANT OVERVIEW  LINE 6” to 12”

25 NEW PLANT OVERVIEW  LINE 14” to Above.

26 NEW PLANT OVERVIEW  VTL’s to cover sizes upto 48” size.

27 NEW PLANT OVERVIEW  CNC VTL’s to cover sizes upto 24” size.

28 SUB-ARC WELDING NEW PLANT OVERVIEW  Welding Section PLASMA ARC WELDING MIG WELDING

29 NEW PLANT OVERVIEW  Modern Test Benches

30 Fast Track Projects:- API 6D Valves 16 No’s for M/s SOCAR ARORA,UAE –Phase I Project.

31 1.First Indian Company to Manufacture and Test Cryogenic Valves – in house. Supplied more than 2500 nos Cryogenic Valves since inception upto sizes 28”. 2.Seismic Loading Test & Impact Hammer Tested Valves for KAIGA Nuclear Power Project of NPCIL 3. Recent order from NPCIL for Kakrapara & Rajastan Atomic power plant for 1.5mn USD. 4 20” 300# Super Duplex St. Steel & Special 5A & 6A Grade valves to Saudi Aramco. 5. 56” 600# Swing Check Valve. Design developed for Daeleman, France. 6. 40” 150# SWCH Valve of Super Duplex 5A Grade for De-Salination Plant A/c VA Tech. 7. 80” Fabricated Gate Valve supplied to AD Hydro Power,Manali India. 8. Supplied 2568 nos Duplex Stainless Steel Valves to Khurais Crude Oil project of Saudi Aramco A/c Snamprogetti in record 4 months time. 9. 12” 2500# Gate and Globe Valves for BHEL & BHPVL. Recent Order for 18” & 16” GTV 2500#. 10. 16” 2500# Globe Valve for Golden Group, Germany supplied in record 8 weeks time. 11. FBE(Fusion Bonded Epoxy Coating) coated Valves to Saudi Aramco. 12. Up to 24” 600 # Valve for Saline Water Conversion Corporation (SWCC,SA) Major achievements from NSSL India……

32 Specialization in Higher Sizes & Higher Class. Higher Sizes in recent years, Sr.No Higher SizesTypeCustomers 180"Gate AD Hydro Power,Manali 256"SWCH Dailemen France(Valve under Production) 348"Gate BHEL,EIL,HPCL 446"Gate MOV EIL,BORL 544"Gate EIL,BORL-Kochi,Bina 642"Gate Essar,EIL,BORL 740"Gate & SWCH L&T,Siemens,VA Tech,Tata Projects,CPCL etc. 836"Gate & SWCH Reliance,EIL,KAFCO- Kuwait,Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde,IOCL,etc. 934"Gate & SWCH Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde,IOCL,Essar Oil,Chemanol Methanol,Saudi Arabia,Punj Lyods,EIL,Saudi Petrotech,etc. 1032"Gate & SWCH 1130"Gate & SWCH 1228"Gate & SWCH 1326"Gate & SWCH 1424"Gate & SWCH

33 80” Gate Valve at AD-HYDRO POWER PROJECT

34 No limit for Size…..

35 CAPTIVE STEEL FOUNDRY PRODUCES CAST CARBON STEEL, ALLOY STEEL, STAINLESS STEEL,DUPLEX AND SUPER DUPLEX GRADE CASTINGS. CAN PRODUCE 300 MT PER MONTH. ELECTRIC HEAT TREATMENT FURNACE – 10MT CAPACITY EACH.. WATER QUENCHING OIL FIRED FURNACE - 5MT. IN HOUSE PATTERN SHOP. WELL EQUIPPED LABORATORIES INCLUDING SPECTROMETER. IN HOUSE NDE- FACILITIES ( IRIDIUM 192& COBALT 60) WITH REFERENCE RADIOGRAPHS, (ASTM E-186 for 51mm to 114mm & ASTM E-280 for 115mm to 305mm)

36 CASTINGS MADE BY OUR FOUNDRY IN INDIA 10” 2500# 28” 900 Spl Class

37 CASTINGS MADE BY OUR FOUNDRY FOR BHEL - TRICHY 20” 2850#  20” 2850# Spl. Class :-4.9T  22” 2750# Spl. Class :-6.5T  22” 3000# Spl.Class :-6.8T  14” 3500# Spl.Class :-2.2T  28” 900# Spl.Class :-3.4T  18” 2500# Spl.Class :-3.3T

38 Orders so far High Pressure Class…… Supplied more than 3500 valves under high pressure Category from 900# to 2500#. 1.16” 2500# (A105) Globe Valve for Golden Group, Germany. 2.12” 2500# WC9 Globe Order from BHEL, Hyderabad 3.12” 2500# MOV Gate Order from BHPVL,Vizag for JSPL power project at Angul,Orissa. 3. 12” 2500# 4 nos,10”2500# 4 nos,10” 1500# 13 Nos for 270 MW Power plant a/c Abhijeet Infrastructure 4. 6” 2500# Globe Valve to Dept. of Automic Energy. 5. 10” 1500# MOV Main Steam Stop Gate Valve for 25 MW BS Ispat Power Plant 6. 10” 2500# Gate Valve through EIL to IOCL Panipat. 16” 2500# Globe (A105) Construction

39 12” 2500# MOV Gate 10” 2500# Gate

40 Special Service Valves Manufactured … Special Service Valves Manufactured … 36” 150# API 6D Gate Seismic Test Valves 1.Hydrogen Service 2.Sour Gas –NACE Services 3.Chlorine Services 4.Nuclear Application. 5.Cryogenic Service 6.Inconnel Cladding 7.FBE Coating 8.Belzona Coating 9.Fugitive Emission Std. Valves.

41 CRYOGENIC-TESTING FACILITY SINCE 1992-First Indian Company to Manufacture and Test Cryogenic Valves – in house Supplied more than 2500 nos Cryogenic Valves since inception upto sizes 28”. CRYOGENIC TESTING ((-)46 Deg. C & (-) 196 Deg.C) Facility to conduct Cryogenic testing for Gate,Globe,Check & Ball Valves

42 CRYOGENIC-TESTING FACILITY Supplied Sizes from ½” to 28”. Clientele includes Ras Gas Qatar(Upto 28”) Reliance,GAIL,IOCL,Stewerds & Llyods, IOTL, HPL, etc. CRYOGENIC TESTING For Cold Box & Non Cold Box application. Cryo-Testing In presence of TPI agencies,  Llyods (LRA)  EIL  PDIL  BVIS etc.

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44 Experience Overseas…… MAJOR CUSTOMERS : END USERS. 1)SAUDI ARAMCO – Saudi Arabia 2)Ras Gas & Qatar Petroleum through Chiyoda Almana Group(CAEL) - Qatar 3)Kuwait National Petroleum Company (KNPC) - Kuwait 4)Kuwait Aviation Fuel Co. (KAFCO)-Kuwait 5)Kuwait Oil Company (KOC)-Kuwait 6)Oman Refinery.-Oman 7)Konkola Copper Mines plc-Zambia 8)Dubai Petroleum Company – UAE 9)ADMA-OPCO-UAE 10)ORYX-Qatar 11)DOLPHIN ENERGY-Qatar 12)Meghadi Ash Plant-Kenya 13)Total Refinery –Mauritius 14)Indian Oil Tanking –Mauritius 15)Indo Jordan Chemicals Co.-Jordan 16)Saline Water Conversion Corporation (SWCC)-Saudi Arabia… etc.

45 Experience Overseas…… MAJOR CUSTOMERS : EPC Consultants. 1)SAIPEM S.p.A.-Italy 2)CHIYODA-Japan 3)TOYO Engineering -Japan. 4)Samsung-Korea 5)Jacobs 6)Siemens Via. 7)Technip-Qatar 8)L&T-UAE 9)Punj Llyods-Qatar & UAE. 10)Consolidated Contractors Company, Oman,Kuwait& Abu Dhabi. 11)Process Valves Corporation – South Africa 12)Dubai Petroleum Company – UAE 13)Econosto Mideast BV-Dubai & Netherlands. 14)PJ Valves-UK 15)Saudi Electricity Supply Co –Saudi Arabia. etc.

46 Indian Customer List.… Refinery: All Refineries in India (IOCL, HPCL, BPCL, HMEL,Reliance, Essar, NOCL) Power: BHEL, NTPC, Essar Power, Reliance, Alstom, Avant Garde, Thermax,DFPS.etc. Steel : SAIL, RINL, Essar, JSPL, IISCO, ISPAT, Navbharat, Sterlite,etc. Oil & Natural Gas : ONGC, GAIL, Reliance, Gujarat Gas, Oil India.etc Water Desalination : CMWSSB, Reliance, VATech Wabagh, Doshi Ion,etc. Fertilizer: GNFC, GSFC, FACT, RCF, NFL, IGFL, IFFCO, Kribhco, Zuari.etc. Paper: ITC, TNPL, HPCL, BILT, Sirpur Paper Mills.etc. and many more sectors…..

47 Extensive in-house qualification facilities Helium Leak Tests Cryogenic Tests Fire Tests Seismic Tests Fugitive emission PMI Machine

48 NSSL “Power Valves” Design front:- 1. Design Available, Pressure sealed:- a) Gate Valve till 24” 2500#, b) Globe Valve till 16” 2500#, c) Swing Check upto 12” 2500 # 2. This year our target to complete design, prototype, stress analysis,upto14” 3500#. Pr-Sealed Gate Valve Construction

49 Concurrent Engineering Principle Parametric Design Approach Solid works Premium 2011 -Solid works Simulation Premium- FEA -Solid works Flow Simulation - CFD Design Parameters Stress Plot Displacement Plot3D View

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51 3D Design Environment – Solid Works Professional & Solid Works Simulation Solid Works Model

52 SOLIDWORKS SIMULATION Stress plot Displacement plot

53 Finite Element Analysis of Valve Bodies safe criteria : avg stress < material yeild strength failure criteria : avg stress > material yeild strength

54 Design Validation….. Proven design in existence from last 22 years for Gate, Globe, Check,Ball & Plug valves Recently our design has been endorsed by Certifying Authority M/s DNV,Norway  It has verified under European Conformity EC 97-23 Module B1+F  It is one of the stringent design qualification all over world. All of our designs are IBR approved.

55 SOURCING OF STEEL CASTINGS FOUNDRY SELECTION & APPROVAL METHODING / SAMPLE CASTINGS BULK CASTINGS PROCUREMENT 2) Spectrometer 1) Patterns provided / inspected by NSSL 1) ISO Certification 3) Traceability 4) NDE & Welding procedures 5) Inspection & calibration facilities. 2) Radiography check on samples 1) Periodic audit 2) Audit Radiography 3) 100% pressure test at NSSL

56 Responsibility Activity Buyer / Stores Receiving Inspection Process Flow Ref. Doc Posting in SAP QC – Receiving Inspection Team Receipt of Materials / Components from NSSL approved Sources Preparing GRN & Handed Over to QC Random Inspection as per Sampling Scheme Rejected Accepted Concessional Accepted Deviation Process QC – Receiving Inspection Team / Buyer Internal Register GRN Form. Procedure QMP-07& WI/QA/02 Procedure QMP-07& WI/QA/02 Casting, BOF Rej Return to Suppliers Machining Rej Return to Scrap Yard

57 IT Backbone SAP system implemented from 2008 Customized to our process All The Plants are networked All activities from Order to Despatch are thru SAP All Quality Documents are in the System Download Test Certificates, Invoices Logistics and Field Support

58 Corporate Social Responsibility(CSR) SOCIAL FRONT : Neco is doing different types of welfare activities for the various villages situated at near by areas of their units such as: Raipur (6 villages),  Raigarh (16 villages),  Bhanupratappur (5 villages),  Naraianpur (2 villages),  Hazaribagh (7 villages)  Health Care  Drinking Water Facility  Water reserve development  Village Development  Socio-cultural Activities

59 Corporate Social Responsibility(CSR) ENVOIRMENT FRONT : Tree Plantation Plantation completed of about 400000 of trees in an around the industrial areas so far. Road side Tree Plantation/Maintenance in collaboration with Local Municipal Corporations. Launching of Vriksha Mitra Abhiyan, educating children about the importance of tree plantation and distributing about 10,000 saplings per year for plantation by the children in and around their areas.

60 NSSL Ltd. is equipped to provide reliable flow-control solutions We look forward to closer co-operation in the future.

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