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**Managing Facilitating Goods**

Replenishment order Replenishment order Replenishment order Customer order Factory Wholesaler Distributor Retailer Customer Production Delay Shipping Delay Shipping Delay Item Withdrawn Wholesaler Inventory Distributor Inventory Retailer Inventory

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Learning Objectives Discuss the role of information technology in managing inventories. Describe the functions and costs of an inventory system. Determine the order quantity. Determine the reorder point and safety stock for inventory systems with uncertain demand. Design a continuous or periodic review inventory-control system. Conduct an ABC analysis of inventory items. Determine the order quantity for the single-period inventory case. Describe the rationale behind the retail discounting model.

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**Role of Inventory in Services**

Decoupling inventories Seasonal inventories Speculative inventories Cyclical inventories In-transit inventories Safety stocks

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**Considerations in Inventory Systems**

Type of customer demand Planning time horizon Replenishment lead time Constraints and relevant costs

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**Relevant Inventory Costs**

Ordering costs Receiving and inspections costs Holding or carrying costs Shortage costs

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**Inventory Management Questions**

What should be the order quantity (Q)? When should an order be placed, called a reorder point (ROP)? How much safety stock (SS) should be maintained?

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**Inventory Models Economic Order Quantity (EOQ)**

Special Inventory Models With Quantity Discounts Planned Shortages Demand Uncertainty - Safety Stocks Inventory Control Systems Continuous-Review (Q,r) Periodic-Review (order-up-to) Single Period Inventory Model

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**Inventory Levels For EOQ Model**

Units on Hand Q Q Time D

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**Annual Costs For EOQ Model**

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EOQ Formula Notation D = demand in units per year H = holding cost in dollars/unit/year S = cost of placing an order in dollars Q = order quantity in units Total Annual Cost for Purchase Lots EOQ

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**Annual Costs for Quantity Discount Model**

22,000 21000 20000 2000 1000 C = $20.00 C = $19.50 C = $18.75 Annual Cost, $ Order quantity, Q

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**Inventory Levels For Planned Shortages Model**

Q-K Q TIME -K T1 T2 T

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**Formulas for Special Models**

Quantity Discount Total Cost Model Model with Planned Shortages

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**Values for Q* and K* as A Function of Backorder Cost**

B Q* K* Inventory Levels undefined Q*

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**Demand During Lead Time Example**

+ + + = u=3 u=3 u=3 u=3 ROP s s Four Days Lead Time Demand During Lead time

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Safety Stock (SS) Demand During Lead Time (LT) has Normal Distribution with - - SS with r% service level Reorder Point

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**Continuous Review System (Q,r)**

Amount used during first lead time Inventory on hand EOQ Reorder point, ROP Order quantity, EOQ d3 Average lead time usage, dL d1 d2 EOQ Safety stock, SS First lead time, LT1 LT2 LT3 Time Order 1 placed Order 2 placed Order 3 placed Shipment 1 received Shipment 2 received Shipment 3 received

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**Periodic Review System (order-up-to)**

Inventory on Hand Review period RP RP RP Target inventory level, TIL First order quantity, Q1 Q2 Q3 d3 Amount used during first lead time d1 d2 Safety stock, SS First lead time, LT1 LT2 LT3 Time Order 1 placed Order 2 placed Order 3 placed Shipment 1 received Shipment 2 received Shipment 3 received

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**Inventory Control Systems**

Continuous Review System Periodic Review System

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**ABC Classification of Inventory Items**

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**Inventory Items Listed in Descending Order of Dollar Volume**

Monthly Percent of Unit cost Sales Dollar Dollar Percent of Inventory Item ($) (units) Volume ($) Volume SKUs Class Computers , A Entertainment center ,000 Television sets ,000 Refrigerators , B Monitors ,000 Stereos ,000 Cameras ,000 Software , C Computer disks ,000 CDs ,000 Totals ,

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**Single Period Inventory Model Newsvendor Problem Example**

D = newspapers demanded p(D) = probability of demand Q = newspapers stocked P = selling price of newspaper, $10 C = cost of newspaper, $4 S = salvage value of newspaper, $2 Cu = unit contribution: P-C = $6 Co = unit loss: C-S = $2

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**Single Period Inventory Model Expected Value Analysis**

Stock Q p(D) D Expected Profit $ $ $ $ $35.33

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**Single Period Inventory Model Incremental Analysis**

E (revenue on last sale) E (loss on last sale) P ( revenue) (unit revenue) P (loss) (unit loss) (Critical Fractile) where: Cu = unit contribution from newspaper sale ( opportunity cost of underestimating demand) Co = unit loss from not selling newspaper (cost of overestimating demand) D = demand Q = newspaper stocked

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**Critical fractile for the newsvendor problem**

P(D<Q) (Co applies) P(D>Q) (Cu applies) 0.722

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**Retail Discounting Model**

S = current selling price D = discount price P = profit margin on cost (% markup as decimal) Y = average number of years to sell entire stock of “dogs” at current price (total years to clear stock divided by 2) N = inventory turns (number of times stock turns in one year) Loss per item = Gain from revenue S – D = D(PNY)

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Topics for Discussion Discuss the functions of inventory for different organizations in the supply chain. How would one find values for inventory costs? How can information technology create a competitive advantage through inventory management? How valid are the assumptions for the EOQ model? How is a service level determined for inventory items? What inventory model would apply to service capacity such as seats on an aircraft?

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Interactive Exercise The class engages in an estimation of the cost of a 12-ounce serving of Coke in various situations (e.g., supermarket, convenience store, fast-food restaurant, sit-down restaurant, and ballpark). What explains the differences?

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Independent Demand Inventory Planning CHAPTER FOURTEEN McGraw-Hill/Irwin Copyright © 2011 by the McGraw-Hill Companies, Inc. All rights reserved.

Independent Demand Inventory Planning CHAPTER FOURTEEN McGraw-Hill/Irwin Copyright © 2011 by the McGraw-Hill Companies, Inc. All rights reserved.

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