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Qingdao Sunsong Co., Ltd. Table of Contents Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong’s Design & Test Capability.

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Presentation on theme: "Qingdao Sunsong Co., Ltd. Table of Contents Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong’s Design & Test Capability."— Presentation transcript:

1 Qingdao Sunsong Co., Ltd

2 Table of Contents Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong’s Design & Test Capability Sunsong at first sight

3 3 Company Overview Established in April, 2003 Specialize in Manufacturing Auto Rubber Hoses The Total Staff : 488 Engineers: 52 Production: 325 Land Space: 55,000 ㎡ Floor Space: 30,000 ㎡

4 Organizational Chart Engineering Center Logistics Center HR Center Quality Center Product Center Marketing Center Finance Center Metal Component Business Unit Rubber Hose Business Unit Hose Assy Business Unit Machinery Business Unit EPS Business Unit Sunsong HQ Management Committee

5 Benefits through Vertical Integration  Cost efficiency  Economy of Scale  Quality Control  Strong Execution  Fast Development  Better design for manufacture  Shorter production lead time Benefits from Sunsong’s Vertical Integration solution. METAL HOSE ASSY Machinery

6 Table of Contents Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

7 Certification  ISO9001:2000--Certified in January 2003  DOT--Certified in September 2004  ISO/TS 16949:2002--Certified in November 2005  ISO14001:2004—Certified in Jan  Qingdao Hi-Tech Company in 2005  Qingdao Hi-Tech Product

8 Achievements  Trademark “SUNSONG” has been registered in EU, North America.  6 Patents had been obtained, including 3 inventional patent and 3 practical patents.

9 Mission Established for improving human survival environment Employees are the most valuable treasure To be our customers’ trustworthy partner To learn new technology with the spirit of diligence Support our customers with premium quality product

10 Table of Contents Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

11 Quality Principle 程序严谨安全可靠顾客满意设计创新 Rigorous Control System Innovative Research & Development Quality First Customer Satisfaction = Top Priority

12 Table of Contents Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

13 Sales by Segment 2010 Sales by Segment

14 Hose & Assy BU Turnover

15 Global Activity

16 Our Customers

17 Table of Contents Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

18 Sunsong- Main Products 18  Hydraulic & Air Brake Hose & Assembly  Power Steering Hose & Assembly  Air Conditioning Hose & Assembly  Fuel Hose & Assembly  Oil Cooler Hose & Assembly

19  1st Manufacturer in China to obtain DOT.  Meet & exceed SAE J1401 & DOT FMVSS 106 and OEM specification, i.e. GM, Ford, Chrysler, etc.  Supply most OEM in China and some OEM internationally. Feature:  Whip Test upto 200 hours;  Low expansion – 0.27ml/m  Low moisture permeability;  Excellent impulse Hydraulic Brake Hoses

20  1 st Power Steering Hose manufacturer in China.  Supplying most Chinese OEM with 70 + applications.  Exporting to European aftermarket with 180+ Part numbers, applying for Mercedes, BMW, AUDI and VOLVO etc. Features:  Conformed to SAE J188/ SAE J189  Hot impulse: 400,000 times High volumetric expansion: 6ml/ft  Excellent low noise.  Good Adhesion. Power Steering Hose

21 Customer: Dongfeng light duty 、 CAMC 、 Changan 、 Brilliance 、 Chery 、 Yutong 、 Shangxi heavy truck Feature:  Conformed to SAE J2064 standard  Ultra-low permeability: 0.6 m²/year  Super adhesion  Resistance to High and low temperature  Advanced structure, easy to assemble  Distinguishing characteristics of shock absorption and noise reduction Air Conditioning Hose

22  Only manufacturer in China to have CPE material meet both SAE J1532 & GM6260M ; Functional and Road Tests Approved by GM  Current obtain US application of 12, includes 6 of Heavy Duty  AEM material approved by Ford  ACM material in the development process for Nissan Passenger Car Features:  1000 psi burst  Temp. range: -40 to 250F  Dynamic service life  Propulsive force  Good oil resistance Transmission Oil Cooler Hose

23 Fluoroelastomer (FKM) Fuel Hose In the development ofmeetingVOSS spec. for Heavy Duty Truck Feature:  High temperature resistance (150 ℃ )  Low permeability (Meet O3 spec.)  Conformed to SAE J30;ES-X60017

24 The Electronic Power Steering System / EPS  developed and manufactured by Qingdao Sunsong EPS business unit, which established in  Informally ranked as the 2 nd largest EPS provider in R&D capability.  Currently active in the Chinese aftermarket with around 10 applications.  The capability of producing ECU is our strength.  We could arrange meeting with our EPS team, if you have any further request of question over the EPS,

25 Production Capacity and Condition  Production Capacity All Hose : 20,000,000 m /year All Assembly : 24,000,000 pcs/ year  Condition Key product and process capability: CPK>1.67 Safety and key product quality: PPM < 100

26 Table of Contents Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

27 Design Capability  Rubber Technical Center, Complete Testing Equipments  Design Engineers: 48, senior engineer 3, undergraduate 28  Each year develop 2 kinds of new products  New Hose Assembly Design: 50 / mth on average  Sample development cycles : 7~45 Days  Products are developed according to APQP and customers’ special requirements.  Design with CATIA V5R17 etc., and capable of synchronous development with OEM.  Formula Designing and developing according to product specification and customer requirement. Outsource Mixing to HEXPOL (world specialist for mixing).

28 Product Development

29 Production Control- Metal Component Hose & Assembly BendingCNC Drilling End Fitting Plating

30 Production Control– Hose & Assembly PLC Electronic Control System Process: Extruding Time, Pressure, Temperature Controller Process: Curing Electronic Time & Pressure Controller Process: Hose Pressure-proof (Blowing out Mandrel) Laser Diameter Detector Process: Extruding Automatic Coiling Machine Process: Extruding Electronic Pressure-proof System Process: Assembly Pressure-proof

31 Lab Equipments Electronic Tensile Test Aging Test Mooney Test Salt Spray Test Curing Trend Test Whip Test

32 Lab Equipments Multi- Environment Impulse Test Dynamic Ozone Test Burst Test Cold-Hot Test Low Pressure & High Temp Impulse Test C+S Analyzer

33 Thank You for your time! Qingdao Sunsong Co., Ltd.


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