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Mission Statement Build World Class Supply Partnerships, which Guarantee Quality on-time, every time Build World Class Supply Partnerships, which Guarantee.

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Presentation on theme: "Mission Statement Build World Class Supply Partnerships, which Guarantee Quality on-time, every time Build World Class Supply Partnerships, which Guarantee."— Presentation transcript:

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3 Mission Statement Build World Class Supply Partnerships, which Guarantee Quality on-time, every time Build World Class Supply Partnerships, which Guarantee Quality on-time, every time. The Ohshima Group’s Mission is to:

4 Ohshima Group The Ohshima Group was established in 1952 in Tokyo, Japan.The Ohshima Group was established in 1952 in Tokyo, Japan. The Group, which is renowned for its tradition of excellence, employs 650 people throughout its Seven facilities worldwide.The Group, which is renowned for its tradition of excellence, employs 650 people throughout its Seven facilities worldwide. Five high-volume sheet metal facilities with in house tool-making capacity, Ireland, Japan, Malaysia and Mexico.Five high-volume sheet metal facilities with in house tool-making capacity, Ireland, Japan, Malaysia and Mexico.

5 Ohshima Group Dedicated tool manufacturing facility in Japan.Dedicated tool manufacturing facility in Japan. Turnover in excess of 75 Million EurosTurnover in excess of 75 Million Euros Manufacture of Components Through Both Transfer and Progressive Presses.Manufacture of Components Through Both Transfer and Progressive Presses. Strategic partnerships that provide Integrated Global SolutionsStrategic partnerships that provide Integrated Global Solutions

6 Worldwide Facilities Japan 3 Facilities Malaysia 1 Facility Ireland 2 Facilities Mexico 2 Facilities

7 Ohshima Ireland Ohshima Ireland Limited was founded in 1989 and employs over 100 people.Ohshima Ireland Limited was founded in 1989 and employs over 100 people. Established to service the European branches of Japanese OEMs such as Pioneer, Fujitsu, Mitsubishi, Brother and Toshiba.Established to service the European branches of Japanese OEMs such as Pioneer, Fujitsu, Mitsubishi, Brother and Toshiba. The company has partnerships with Europe's largest OEMs including, 3Com, DELL & GatewayThe company has partnerships with Europe's largest OEMs including, 3Com, DELL & Gateway Partnership with Bolger Engineering to provide CNC Soft Tooling solutions to our target market.Partnership with Bolger Engineering to provide CNC Soft Tooling solutions to our target market. Main Market segments are IT and Home Entertainment systems.Main Market segments are IT and Home Entertainment systems.

8 Production Facilities World-class production facilitiesWorld-class production facilities Latest technology which sets us apart within our industry.Latest technology which sets us apart within our industry. Manufacture a diverse range of press metal products from a variety of materials, including mild steel, aluminium, coated steels, brass, stainless steel and copper.Manufacture a diverse range of press metal products from a variety of materials, including mild steel, aluminium, coated steels, brass, stainless steel and copper. Products range in thickness from 0.10mm to 4.5mm.Products range in thickness from 0.10mm to 4.5mm.

9 Production Facilities Ohshima production processes utilise the latest technology in both Robotic Transfer Press lines and Progressive Power Presses.Ohshima production processes utilise the latest technology in both Robotic Transfer Press lines and Progressive Power Presses. CNC parts tooled and run at our CNC facility in Shannon.CNC parts tooled and run at our CNC facility in Shannon. Production Capabilities

10 Production Facilities Progressive press production ( all with automatic feeder systems) 30 tonne Aida progressive press C frame30 tonne Aida progressive press C frame 60 tonne Aida progressive press C frame60 tonne Aida progressive press C frame 2 x 110 tonne SEYI C-Frame Presses2 x 110 tonne SEYI C-Frame Presses 160 tonne Aida progressive press H frame160 tonne Aida progressive press H frame 200 tonne Aida progressive press H frame200 tonne Aida progressive press H frame 500 tonne Manzoni progressive press H frame with automatic feeder system, 4.5m x 1.5m bed.500 tonne Manzoni progressive press H frame with automatic feeder system, 4.5m x 1.5m bed. 350 tonne Manzoni progressive press H frame350 tonne Manzoni progressive press H frame

11 Production Facilities Transfer Handling Lines (THL) Automatic transfer press to pressAutomatic transfer press to press Turnover stations allowing complex bends.Turnover stations allowing complex bends. Press capability component size 1000mm x 680mm and from 0.15mm to 4.0mm.Press capability component size 1000mm x 680mm and from 0.15mm to 4.0mm. 2 x THL 110 tonne C frame with automated transfer line (6 Presses)2 x THL 110 tonne C frame with automated transfer line (6 Presses) 1 x THL 150 tonne C frame with automated transfer line (5 Presses)1 x THL 150 tonne C frame with automated transfer line (5 Presses)

12 Production Facilities Additional production facilities In-Line Multi-spindle tapping machinesIn-Line Multi-spindle tapping machines On-Line Multi-spindle tappingOn-Line Multi-spindle tapping Multi-head riveting machinesMulti-head riveting machines MIG/TIG welding plantsMIG/TIG welding plants ICI automated degreaserICI automated degreaser Tox machinesTox machines

13 Production Facilities Profile 25,000 sq. ft. production facility25,000 sq. ft. production facility Located near Shannon International AirportLocated near Shannon International Airport Employs over 50 peopleEmploys over 50 people Continuous investment in leading edge technologyContinuous investment in leading edge technology

14 Production Facilities CNC Capabilities CNC PunchingCNC Punching –Trumpf TC 500 and TC 200 Punching Centres – Off-line Radan CAD/CAM programming software CNC BendingCNC Bending –Four LVD hydraulic pressbrakes with two axis CNC digital control systems for precision bending control

15 Production Facilities Capabilities cont.. WeldingWelding –Mig, Tig, Arc, and Oxyacetylene welding plants Deburring/FinishingDeburring/Finishing –Variable speed wide belt Grindingmaster finisher for removal of burrs, surface imperfections and providing satin, grained and brushed finishes

16 Production Facilities Pre-treatment, Painting/Finishing Pre-treatmentPre-treatment –includes a five tank dipping system with the capacity to degrease and iron phosphate all material types Painting/FinishingPainting/Finishing –Conventional wet painting facilities –Powder painting facilities –Stoving oven capable of stoving to 200 degrees Celsius

17 Production Facilities Product Assembly High Level Product Assembly Addition of plastics and hardware in high level product assembliesAddition of plastics and hardware in high level product assemblies PEM/stud insertionPEM/stud insertion On-line tappingOn-line tapping MIG/TIG weldingMIG/TIG welding Degreasing, passivating, chromating and screen printing.Degreasing, passivating, chromating and screen printing.

18 Training Program in Suginami JapanTraining Program in Suginami Japan Continuous knowledge Exchange programsContinuous knowledge Exchange programs In-house tool design and maintenanceIn-house tool design and maintenance Shortens lead times, maximum utilisation of press capacity, Lower production costs.Shortens lead times, maximum utilisation of press capacity, Lower production costs. Design for Manufacurability and cost out engineering.Design for Manufacurability and cost out engineering. Design & Engineering

19 Design & Engineering - Tool Room CAD stations (RADAN) IGS and DXF filesCAD stations (RADAN) IGS and DXF files Pro-E StationPro-E Station Mitsubishi wire cut machineMitsubishi wire cut machine Okamoto PSG-125DX surface grinding machineOkamoto PSG-125DX surface grinding machine Okamoto PFG-500 precision form grinding machineOkamoto PFG-500 precision form grinding machine Makino milling machineMakino milling machine Makino heat treat furnaceMakino heat treat furnace

20 Design & Engineering - Preventative Maintenance - Project Managment Computer Controlled Preventative Maintenance ProgramComputer Controlled Preventative Maintenance Program Longer tool life and reduced down-timeLonger tool life and reduced down-time Cradle to GraveCradle to Grave Product/Material SourcingProduct/Material Sourcing PrototypingPrototyping

21 Design & Engineering Research & Development Continuous research and development programs are carried out in the areas of:Continuous research and development programs are carried out in the areas of: Tooling life (Materials etc.)Tooling life (Materials etc.) Process developmentProcess development In-line tappingIn-line tapping In-line PEM/stud insertionIn-line PEM/stud insertion MaterialsMaterials

22 ISO9000ISO9000 Management ensures systems are fully understood, implemented and maintained through our policy of providing the necessary training, skills and technology to consistently meet customer needs.Management ensures systems are fully understood, implemented and maintained through our policy of providing the necessary training, skills and technology to consistently meet customer needs. Fully equipped inspection laboratory including a Co-Ordinate Measuring Machine with Statistical Process Analysis capability.Fully equipped inspection laboratory including a Co-Ordinate Measuring Machine with Statistical Process Analysis capability. Quality

23 The Ohshima Group operates a variety of delivery systems that best suit the needs and expectations of our customers.The Ohshima Group operates a variety of delivery systems that best suit the needs and expectations of our customers. JITJIT Kan-BanKan-Ban Ship to StockShip to Stock Ship to HubShip to Hub Ireland, UK, Europe, Worldwide DistributionIreland, UK, Europe, Worldwide Distribution Distribution

24 Customer Listing EpsonEpson ToshibaToshiba PioneerPioneer Brother (Irl)Brother (Irl) CanonCanon BOSEBOSE MolexMolex TellabsTellabs 3 Com (Ire, UK & US)3 Com (Ire, UK & US) PACE Micro SysPACE Micro Sys Denon GMBhDenon GMBh Video NetworksVideo Networks FujitsuFujitsu Dell ( Ire & US )Dell ( Ire & US ) Gateway 2000Gateway 2000 PhilipsPhilips

25 Thank You for Your Time. Thank You for Your Time. Ohshima Ireland Limited, Clonshaugh Industrial Estate, Coolock, Dublin 17, Ireland Telephone: Fax:


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