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Micro Hydel Turbine Prof. P. M. V. Subbarao Prof.Sanjeev Jain Prof.Santosh Satya Anand Krishnan Plappally IIT, DELHI.

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Presentation on theme: "Micro Hydel Turbine Prof. P. M. V. Subbarao Prof.Sanjeev Jain Prof.Santosh Satya Anand Krishnan Plappally IIT, DELHI."— Presentation transcript:

1 Micro Hydel Turbine Prof. P. M. V. Subbarao Prof.Sanjeev Jain Prof.Santosh Satya Anand Krishnan Plappally IIT, DELHI

2 Mangal Turbine on River Sajnam, Bhailoni Lod Village Lalitpur Dist. Dr S K Saha,IAS Reviewing the Mangal water Wheel

3 Objective: VVisits to the different Sites in Gharwal area and eEstimation of hydro potential of these sites. MMeasurement of geometry and performance of the existing water wheels. DDevelopment of improved design of water wheel to increase the efficiency of the wheel. decrease the cost of the wheel, and increase the reliability of the system. DDevelopment of various utility devices using Hydel Power other than the Electric power. IImprovisation of Mangal Turbine

4 HHISTORY The first reference to its use dates back to about 4000 B.C., where, in a poem by an early Greek writer, Antipater, it tells about the freedom from the toil of young women who operated small handmills to grind corn. AAs early as the first century, waterwheels of the vertical design were replacing the horizontal waterwheel. An early horizontal-wheeled watermill used for grinding grain in Greece was the called Norse Mill. In Syria, the watermills were called "noriahs". They were used for running mills to process cotton into cloth. OThe three distinct types of water mills, The simplest and probably the earliest was a vertical wheel with paddles on which the force of the stream acted. Next was the horizontal wheel used for driving a millstone through a vertical shaft attached directly to the wheel. Third was the geared mill driven by a vertical waterwheel with a horizontal shaft.

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6 Applications: Grinding Grains Rural Electrification Irrigation De Husking Cotton combing Rice Huller Other Agriculture related machines

7 Contact Agencies in India HESCO is a NGO working on these perennial hydraulic resources in the TEHRI GARHWAL (UTTARANCHAL) for providing electrical and mechanical power to rural public. SIDH is a NGO in Mussorie. CIMMYT (INDIA), DELHI There are other organizations.

8 Past Experience and Current Work Design, Fabrication and Erection of 5 kW Horizontal Axis Hydro-Turbo Pump on a small river near Jhansi. Designing, Fabricating and Testing of 3.5 kW Horizontal Axis Hydro-Turbo Pump cum Generator on a Drainage Canal at Sonipat. Design, Fabrication of 3.5 kW Vertical Axis Hydro- Turbo Atta Chakki cum Alternator at Lacchiwala, near Dehradun. Generation of Data Base of various Micro Hydel Resources in Uttaranchal.-15 sites. Design of Micro Hydel stations.- Three sites.

9 Start Flow or head enough for required power production Yes No Require water storage and P E utilization? Power can be produced Start Turbine Design ` Power requirement? Select turbine speed as per power consuming device No. of vanes to be kept odd Material for manufacture according to availability: (best M, S material) Design for assembly of the system; turbine, power transmission devices, pump or alternator as required Install & stop Specify flow rate and head Calculate flow power

10 Comparative chart of Old and Improved Mangal Turbine SpecificationsFarmers Version Mangal turbineNew Design I Mangal Turbine Weight of turbine1500 kg350 kg Outer diameter of wheel4.0 m1.26m Wheel speed13 RPM70 RPM No. Of blades2414 Head1.5m Water consumption1800 lit/sec500 lit/sec Flow turning angle70 o for Big blade 49 o for Small blade 110 o (One type blade only) Blade widthBig blade = 670 mm Small blade = 435 mm 380mm Blade depthBig blade = 235mm Small blade = 100 mm 100mm Gear box3 stages Gear Ratio 1:125 2 stages Gear Ratio 1: MaterialM.S. Specific Speed75 RPM3771RPM Pump discharge22 lit/sec19.5 lit/sec Output power6 KW Efficiency22.7%72% Cost of wheel Cost of gear box 80, ,000 7,000 14,000

11 Schematic View of Micro Hydel Turbine having horizontal runner

12 Improved Design(version-1) of Mangal Turbine by IIT Delhi on River Sajnam,Lalitpur Dist.Bhailoni Lod Village Mangal Turbine (Old design)New Turbine Design

13 SpecificationsImproved Mangal turbine Version 2 Improved Mangal Turbine Version 1 Weight of turbine450 kg350 kg Outer diameter of wheel1.5 m1.26m Wheel speed50 RPM70 RPM No. Of blades1514 Head1m1.5m Water consumption500 lit/sec Flow turning angle o (One type blade only) Blade width520mm380mm Blade depth145 mm100mm Gear box2 stages Gear Ratio 1:30 2 stages Gear Ratio 1: MaterialM.S. Design PrinciplePoncelot inlet / Girard outletPelton/impulse wheel Poncelet inlet/Girard outlet Efficiency82%68% Cost of wheel Cost of gear box Rs10,000 Rs25,000 Rs7,000 Rs14,000

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16 Figure Showing Gharat having vertical runner

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18 New Design

19 Site visitedHead available (in M) Flow Rate (l/sec) Wheel Speed In RPM Output Speed In RPM Diameter of wheel In CM No. of Blades Power Output In KW Applications Sangtiyawala Chakki, Alternator Bhogpur Gharat (1) Dhan Cutter, Alternator Bhogpur Gharat (2) Chakki Donkwala (1) Chakki, Alternator Donkwala (2) Chakki, Alternator Donkwala (3) Chakki, Alternator Naya Gharat,Lacchiwala Chakki, Dhan cutter, Alternator Unnat Gharat Chakki New Design Chakki, Alternator

20 Specification of upgraded wheel for Garwhal area

21 To Turbine wheel Input Shaft 100 RPM First pair G.R = 3.88 Second pair G.R = 3.88 Output Shaft 1500 rpm Bevel Gear & Pinion G.R = 1 Gear box arrangement for Micro Hydel Turbine To Alternator

22 Computational Flow Anlysis

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