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GENERAL CATEGORIES AUTOMOTIVE LUBRICANTS INDUSTRIAL LUBRICANTS GREASES SPECIALITY PRODUCTS TURBINE OILS HYDRAULIC OILS COMPRESSOR OILS REFRIGERATION OILS.

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Presentation on theme: "GENERAL CATEGORIES AUTOMOTIVE LUBRICANTS INDUSTRIAL LUBRICANTS GREASES SPECIALITY PRODUCTS TURBINE OILS HYDRAULIC OILS COMPRESSOR OILS REFRIGERATION OILS."— Presentation transcript:

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2 GENERAL CATEGORIES AUTOMOTIVE LUBRICANTS INDUSTRIAL LUBRICANTS GREASES SPECIALITY PRODUCTS TURBINE OILS HYDRAULIC OILS COMPRESSOR OILS REFRIGERATION OILS SPINDLE OILS CYLINDER OILS GEAR OILS TEXTILE OILS etc CUTTING FLUIDS METAL ROLLING OILS RUBBER PROCESS OILS RUST PREVENTIVES HEAT TRANFER FLUIDS METAL DRAWING COMPOUNDS QUENCHING OILS etc ENGINE OILS TRANSMISSION OILS WHEEL BEARING CHASSIS INDUSTRIAL SPECIFIC APPLICATION

3 Fundamentals Streibeck Curve Coefficient of Friction,  (Viscosity) (Velocity) Load Hydrodynamic Mixed Boundary GO ZN P Elasto- hydrodynamic , Approximate Lubricant Film Thickness, Inches 10 -7

4 JOURNAL BEARINGANTIFRICTION BEARING

5 What is a Lubricant? LUBRICANT = BASE OIL + ADDITIVE

6 MUMBAI REFINERY

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8 Distillation is defined as a process in which a liquid or vapour mixture of two or more substances is separated into its components fractions of desired purity by application and removal of heat This process of separating components of liquid mixture is based on their difference in boiling points.

9 WATER Thermometer Cooler / condenser Mixture DistillateHeat SIMPLE DISTILLATION

10 ATMOSPHERIC TOWER REDUCED CRUDE OIL TO HPLR Lube Refinery Process CRUDE OIL INPUT AL+AH LAN SKO HAN LVGO HVGO LP GAS

11 VACUUM TOWER NMP EXTRACTION PROPANE DEASPHAL TING BITUMEN REDUCED CRUDE OIL 150 SS 500 SS 1300 SS 75 SS/ SPINDLE RPO (AROMATIC EXTRACTS) DEWAXING UNIT BRIGHT STOCK WAX HYDROFINER 150 BS 1300 N 500 N 150 N 75 SM Lube Refinery Operation

12 Integration of Hydroprocessing and Solvent Extraction SEU SDW HF HDT Hydro ISOM HDF Group III Group II Group I Slack Wax/Soft Wax Raffinate Hydroprocessingcan be Integrated with Solvent Extraction plants to improve product Quality/Yield & flexibility to make Group II/III Oils Hydroprocessing can be Integrated with Solvent Extraction plants to improve product Quality/Yield & flexibility to make Group II/III Oils

13 What is a Lubricant? LUBRICANT = BASE OIL + ADDITIVE

14 Dispersants Aid in Preventing Sludge AcceptableUnacceptable CHEM3 52 POOR FORMULATION WITH GRP II CAN GIVE SUCH A RESULT

15 BLENDING BASE OILADDITIVE TESTINGFILLING

16 INDUSTRIAL LUBRICATING OILS THESE ARE THE LUBRICANTS WHICH CARRY OUT LUBRICATION IN MACHINERIES EFFECTIVELY AND ECONOMICALLY IN A GIVEN OPERATING CONDITIONS. IT HAS TO TAKE CARE OF THE EXTREME CONDITIONS OF THE MODERN MACHINERIES LIKE HIGH SPEED HEAVY LOADS WIDE RANGE OF TEMPERATURE CONTINUOUS OPERATION

17 ISO VG SYSTEM

18 STANDARDS SET FOR INDUSTRIAL OILS INDIAN STANDARD (IS) BRITISH STANDARD (BS) U.S.STEEL STANDARD (USS) STEEL INDUSTRY STANDARD (IPSS) GERMAN STANDARD (DIN) AGMA STANDARD (AGMA) DEFENCE STANDARD (DEF STAN) BHEL STANDARD SIEMENS STANDARD (TLV) ABB STANDARD (HTGD) L & T STANDARD (INDEX E / F)

19 INDUSTRIAL OILS TURBINE OILS - TURBINOL COMPRESSOR OILS - HYCOM HYDRAULIC OILS - ENKLO MACHINE TOOL WAY OILS - WAY LUBE GEAR OILS - PARTHAN EP SPINDLE OILS - SPINTEK MACHINERY OILS - YANTROL STEAM CYLINDER OILS - CYNDOL REFRIGERATION COMPRESSOR OILS - SEETUL PNEUMATIC TOOL OILS - NU-MATIC SUGAR MILL ROLL BEARING OILS - CRUSHWELL OPEN GEAR OILS - HYTAK SPECIAL PURPOSE HYDRAULIC OILS - POWER FLUID LTP / TH

20 EQUIVALENT GRADES HPC GRADESIOC GRADES BPC GRADES TURBINOLSERVOPRIMETURBOL HYCOMSERVOPRESSCOMPRESSOR OIL ENKLOSERVOSYSTEM HYDROL PARTHANSERVOMESH AMOCAM WAYLUBESERVOWAY METAMOL SEETULSERVOFRIZ FREEZOL

21 TURBINE OILS

22 TURBINE A TURBINE IS AN EQ UIPMENT THAT CONVERTS FLUID ENERGY TO MECHANICAL ENERGY. A TURBINE IS BASICALLY USED AS A PRIME MOVER FOR DRIVING : - ALTERNATORS OR GENERATORS FOR GENERATION OF ELECTRICITY - BLOWERS, PUMPS AND COMPRESSORS

23 TYPES OF TURBINES GAS TURBINES STEAM TURBINES HYDRAULIC TURBINES

24 LUBRICATION POINTS OF A TURBINE BEARI NGS OF THE TURBINE GOVERNOR OF THE TURBINE DRIVEN UNITS OF THE TURBINE : - GENERATOR BEARINGS - GEAR BOX

25 TURBINE OIL PERFORMANCE PARAMETERS ¤ OXIDATION STABILITY ¤ ANTI RUST QUALITY ¤ GOOD AIR RELEASE CAPACITY ¤ LOW FOAMING TENDENCY ¤ THERMAL STABILITY ¤ DEMULSIBILITY FACTOR

26 DIFFERENT TURBINE OIL SPECIFICATIONS ¤ IS : ¤ DIN ¤ SIEMENS TLV ¤ BS 489/1983 ¤ GEK / A / ¤ BROWN BOVERI HTGD 90117

27 VARIOUS TURBINE OILS TURBINOL GRADES : - AVAILABLE IN ISO VG 32,46, 57, 68, 77 - MEETS I S: , BS : AND SIEMENS TLV USED IN GAS, STEAM & HYDRAULIC TURBINES WITHOUT GEAR BOXES AND EXPRESSORS / EXHAUSTORS / GOVERNORS IN LOCOMOTIVES

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29 TURBINOL XT GRADES : -AVAILABLE IN ISO VG 32, 46, 68 - MEETS I S : , SIEMENS TLV & BROWN BOVERI HTGD USED IN GAS,STEAM, HYDRAULIC TURBINES WITH GEAR BOXES VARIOUS TURBINE OILS

30 HYDRAULIC OILS

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34 HYDRAULIC SYSTEM A HYDRAULIC SYSTEM IS ONE IN WHICH A LIQUID IS USED TO TRANSMIT POWER AND FORCE AND ALSO PRODUCE ANY CHANGE IN THE DIRECTION AND MAGNITUDE OF FORCE. LIQUIDS POSSESS UNIQUE PHYSICAL PROPERTIES WHICH GIVE THEM THE ABILITY TO PERFORM THESE FUNCTIONS IN AN EXTREMELY SATISFACTORY MANNER. ORIGINALLY WATER WAS USED FOR THIS APPLICATION BUT DUE TO ITS CORROSIVE TENDENCIES, HIGH FREEZING POINT AND ALMOST COMPLETE LACK OF LUBRICATING PROPERTIES, IT HAS BEEN REPLACED LARGELY BY OIL.

35 ADVANTAGES OF HYDRAULIC SYSTEM PERMITS SPEED VARIATIONS POSITIVE AND REVERSIBLE GIVES PRECISE CONTROL OVER TRANSMITTED POWER OFFERS A HIGH WEIGHT TO POWER RATIO HIGHLY SUITED TO AUTOMATION/ CONTROL SYSTEM OFFERS FLEXIBLE INSTALLATION POSSIBILITIES

36 ELEMENTS OF HYDRAULIC SYSTEMS RESERVOIR - FOR HOLDING ADEQUATE QUANTITY OF OIL REQUIRED. PUMP - FOR TAKING OIL FROM THE RESERVOIR AND DISCHARGING UNDER PRESSURE TO A CYLINDER OR MOTOR. VALVES - FOR CONTROLLING THE FLOW OF FLUID IN THE SYSTEM

37 ESSENTIAL CHARACTERISTICS PROPER VISCOSITY ADEQUATE FILM STRENGTH HIGH OXIDATION AND THERMAL STABILITY MAXIMUM DEMULSIBILITY GOOD RESISTANCE TO FOAM FORMATION NON - COMPRESSIBLE

38 VARIOUS HYDRAULIC OILS ENKLO HL GRADES - AVAILABLE IN ISO VG 32, 46, 68, MEETS IS: , DIN PART 1, AND US STEEL NO R & O TYPE ENKLO GRADES - AVAILABLE IN ISO VG 32, 46,57, 68 - MEETS IS : AND US STEEL NO ANTIWEAR TYPE

39 ENKLO HLP / HLP T GRADES - AVAILABLE IN ISO VG 32, 46, 68, MEETS IS: ,DIN PART 2, AND US STEEL NO SPECIAL PURPOSE ANTIWEAR TYPE VARIOUS HYDRAULIC OILS

40 Cleanliness – NAS / ISO

41 COMPRESSOR OILS

42 COMPRESSOR A COMPRESSOR IS A MACHINE WHICH RAISES PRESSURE OF A FLUID BY COMPRESSING ITS VOLUME. A VACCUM PUMP IS A COMPRESSOR WHICH TAKES IN GAS AT A LOW PRESSURE AND COMPRESSES IT TO ATMOSPHERIC PRESSURE.

43 TYPES OF COMPRESSORS RECIPROCATING CENTRIFUGAL AXIAL FLOW ROTARY

44 LUBRICATION POINTS OF COMPRESSORS CYLINDERS : FORCE FEED LUBRICATION A) HORIZONTAL B) VERTICAL DOUBLE ACTING SPLASH LUBRICATION FOR VERTICAL SINGLE ACTING BEARINGS : FORCE FEED CIRCULATORY LUBRICATION PRESSURE LUBRICATION VALVES : FORCE FEED WHERE GREAT AMOUNT OF MOISTURE IS PRESENT

45 REQUIREMENTS OF COMPRESSOR LUBRICANTS ¤CORRECT VISCOSITY AT OPERATING TEMPERATURES. ¤ABILITY TO WITHSTAND MOISTURE OR WATER- WASHING. ¤OXIDATION STABILITY. ¤ANTI-RUST PROTECTION. ¤MINIMUM CARBON DEPOSITS. ¤COMPATIBILITY WITH THE TYPE OF GAS COMPRESSED. ¤HIGH AUTO-IGNITION TEMPERATURE

46 VARIOUS COMPRESSOR OILS HYCOM C GRADES : - AVAILABLE IN ISO VG 100, 150, 220, MEETS DIN LUBRICATION OF SINGLE AND MULTISTAGE AIR COMPRESSORS HYCOM GRADES : - AVAILABLE IN ISO VG 32, 46, 68, 100, MEETS DIN VC-L - LUBRICATION OF RECIPROCATING ROTARY AND SCREW COMPRESSORS UP TO DISCHARGE TEMPERATURE OF C

47 HYCOM VDL T GRADES : - AVAILABLE IN ISO VG 32, 46, 68, 100, MEETS DIN VD-L - LUBRICATION OF SCREW COMPRESSORS AND VACUUM PUMPS UP TO DISCHARGE TEMPERATURE OF C VARIOUS COMPRESSOR OILS

48 INDUSTRIAL GEAR OILS

49 GI5 25 Applications Replacement Gear for #4 Roughing Stand of the Plate Mill at Bethlehem Steel, Sparrows Point, MD

50 WHAT IS A GEAR ? A GEAR IS A MECHANICAL DEVICE THAT TRANSFERS ROTATING MOTION AND POWER FROM ONE PART OF A MACHINE TO ANOTHER PART. GEARS ARE USED TO CHANGE – SHAFT SPEED – SHAFT TORQUE – DIRECTION OF SHAFT ROTATION

51 TYPES OF GEARS PARALLEL SHAFTS : - SPUR GEARS - HELICAL GEARS - HERRING BONE GEARS INTERSECTING SHAFTS : - BEVEL GEARS - SPIRAL BEVEL GEARS CROSSING SHAFTS : - WORM GEARS - HYPOID GEARS

52 FUNCTIONS OF THE GEAR LUBRICANT REDUCE FRICTION REDUCE WEAR DISSIPATE HEAT REDUCE VIBRATION, SHOCK, AND NOISE REMOVE CONTAMINANTS PREVENT CORROSION

53 VARIOUS GRADES OF GEAR OILS PARTHAN EP GRADES: - AVAILABLE IN ISO VG 68, 100, 150, 220, 257, 320, 460, 680, MEETS IS : , US STEEL NO. 224, AGMA , DIN PART 3 AND IPSS : CONTAINS PHOSPHORUS AND SULFUR TYPE EP - ADDITIVES. - USED IN ALL HEAVY DUTY ENCLOSED GEAR BOXES IN BOTH SPLASH AND CIRCULATION LUBRICATION.

54 SPINDLE & MACHINERY OILS

55 SPINDLE OILS THIS OIL IS USED IN THE LUBRICATION OF HIGH SPEED SPINDLE WHICH REQUIRE A VERY LOW VISCOSITY OIL. THIS OIL IS APPLIED IN VARIOUS METHODS OF APPLICATIONS AS PER THE MACHINARIES AND THE CRITICALITY OF APPLICATION.

56 VARIOUS SPINDLE OILS SPINTEK GRADES : - AVAILABLE IN ISO VG 5, 12, 22, EE12 - CONTAINS OXIDATION AND RUST INHIBITORS, ANTI WEAR AND ANTI FOAM ADDITIVES. - USED IN HIGH SPEED MACHINE TOOL AND TEXTILE SPINDLES, TIMING GEARS, CENTRIFUGAL SEPARATORS, BLOWERS AND IN HYDRAULIC SYSTEM OF SOME HIGH PRECISION MACHINES.

57 TYPES OF MACHINERY OILS TYPES OF MACHINERY OILS MACHINE TOOLWAY OILS TEXTILE MACHINERY OILS GENERAL PURPOSE MACHINERY OILS

58 MACHINE TOOLWAY OILS BASICALLY USED IN THE TOOLWAY OR SLIDEWAY OF DIFFERENT MACHINERIES LIKE : PLANERS, GRINDERS, HORIZONTAL BORING MACHINES, SHAPERS, JIG BORERS, ETC. ALL THESE INVOLVES HIGH PRECISION WORK UNDER HEAVY LOAD CONDITIONS.

59 VARIOUS TOOLWAY LUBRICANTS WAYLUBE GRADES: - AVAILABLE IN ISO VG 68, N68, CONTAINS EP, ANTI - RUST, ANTI - FOAM ADDITIVES AND TACKINESS AGENT. - USED IN THE TOOLWAY OF ALL HEAVY MACHINERIES. N-GRADE CAN ALSO BE USED AS A HYDRAULIC OIL.

60 TEXTILE MACHINERY OILS TEXTILE MACHINERY OILS ARE SUITABLE FOR LUBRICATION FOR LOOMS, RINGS, KNITTING MACHINES, SEWING MACHINES AND OTHER TYPES OF TEXTILE MACHINERIES.

61 VARIOUS TEXTILE MACHINERY LUBRICANTS YANTROL TS GRADES : - AVAILABLE IN ISO VG 32, 68, 100, CONTAINS ANTI WEAR, ANTI RUST AND ANTI FOAM ADDITIVES. - USEFUL FOR LOOMS AND OTHER TEXTILE MACHINERY. YANTROL C GRADES : - AVAILABLE IN ISO VG USEFUL FOR WICKFED TWISTER RINGS, CIRCULAR KNITTING MACHINES, SEWING MACHINES, LEATHER APRONS AND TAPE SEWING MACHINES.

62 VARIOUS TEXTILE MACHINERY LUBRICANTS STANTROL GRADES 1 & 3 : - HIGH TEMPERATURE SYNTHETIC OILS FOR TEXTILE STENTORS.

63 GENERAL PURPOSE MACHINERY OILS THESE ARE MEANT FOR LUBRICATION OF ALL TYPES OF GENERAL MACHINERIES EVEN UNDER BOUNDARY LUBRICATION CONDITIONS. USUALLY THESE OIL SYSTEMS ARE ONCE THROUGH SYSTEMS. THIS RESULTS IN REDUCED POWER CONSUMPTION, WEAR & TEAR AND LESS MAINTENANCE COST.

64 VARIOUS GENERAL PURPOSE MACHINERY OILS YANTROL / YANTROL N GRADES : - AVAILABLE IN ISO VG 32, 68, 100, 150, 220, CONTAINS ANTI WEAR, ANTI RUST, AND ANTI RUST ADDITIVES. - USED IN VARIOUS MACHINE TOOLS, SUGAR MILLS, PAPER MILLS AND RAILWAY MACHINARIES.

65 INDUSTRIAL GREASES

66 GREASES BASE OIL + THICKENER + ADDITIVES MINERALSOAPANTI-OXIDANT SYNTHETICNON-SOAPANTI-CORROSION VEGETABLEEP/ANTI-WEAR TACKINESS AGENT SOLID FILLER

67 GREASES GREASE IS DEFINED AS A SOLID OR SEMI- FLUID PRODUCT MADE OUT OF A THICKENING AGENT IN A LIQUID LUBRICANT. OTHER COMPONENTS ARE ADDED TO IMPART SPECIAL PROPERTIES. THE BASIC PROPERTIES OF A GREASE ARE DEFINED BY : - BASE OIL USED - THICKNER TYPE - ADDITIVES PRESENT - MANUFACTURING PROCESS

68 FUNCTIONS OF LUBRICATING GREASES PREVENT WEAR ACT AS A SEALANT PROVIDE RUST AND CORROSION PROTECTION INHIBIT OXIDATION PROTECT ELASTOMER SEALS NOISE AND VIBRATION REDUCTION MINIMIZE LEAKAGE

69 SALIENT FEATURES OF GREASES REMAINS AT APPLICATION POINT ADHERE TO THE SURFACE LESS FREQUENT APPLICATION NEEDED SEALS OUT CONTAMINANTS LESS EXPENSIVE SEALS NEEDED REDUCE NOISE AND VIBRATION MAINTENANCE COST REDUCED OPERATES OVER WIDE TEMPERATURE RANGE EASY TO HANDLE WATER RESISTANT REDUCES OIL VAPOUR PROBLEMS

70 NATIONAL LUBRICATING GREASE INSTITUTE CASSIFICATION OF GREASES NLGI NO.ASTM 25 O C* * AFTER WORKING 60 STROKES

71 Grease Selection DN = RPM X Bore Diamter

72 TYPES OF THICKENERS SOAP : SIMPLE - LITHIUM, CALCIUM, SODIUM, ALUMINIUM, BARIUM, TITANIUM MIXED - CALCIUM : LITHIUM COMPLEX - LITHIUM, CALCIUM, SODIUM ALUMINIUM, TITANIUM NON - SOAP : INORGANIC - CLAY, SILICA ORGANIC - POLYUREA, POLYMERS

73 VARIOUS INDUSTRIAL GREASES LITHIUM SOAP GREASES : - LITHON 2, 3, EP 1, EP 2, M 2 - LITHOPLEX 1, 2, 3 CALCIUM SOAP GREASES : - PLUTEK 1, 2 - LIMAPLEX 0, 1, 2 NON SOAP GREASES : - TISONA 2, M 2, M3

74 INDUSTRIAL GREASES LITHON 2, 3 : - LITHIUM SOAP BASED MULTIPURPOSE GREASE, EXCELLENT WATER RESISTANCE, HIGH OXIDATION STABILITY, MAXM. STRUCTURAL STABILITY AND SUPERIOR ANTI RUST & ANTI CORROSION PROPERTIES - DROP POINT 180°C - USEFUL FOR APPLICATION IN ALL PLAIN AND ANTI - FRICTION BEARINGS - MEETS IS: & IPSS : LITHON EP 0,1, 2, LITHON RR3T : - HAVE ADDITIONAL PROPER TIES LIKE HIGH LOAD CARRYING CAPACITY AND GOOD SHEAR STABILITY. - MEETS IS: & IPSS :

75 INDUSTRIAL GREASES LITHON M 2 : - THIS IS LITHIUM BASED GREASE WITH MOLYBDENUM DISULPHIDE - SUITABLE FOR APPLICATION IN SPLINED SHAFTS LITHOPLEX 1, 2, 3 : - LITHIUM BASE COMPLEX GREASES, WITH OUTSTANDING OXIDATION AND MECHANICAL STABILITY, RESISTANCE TO WATER WASHOUT AND RUST. - SUITABLE FOR HIGH TEMPERATURE APPLICATIONS AS HIGH AS 190°C AS THE DROP POINT IS OVER 260°C

76 INDUSTRIAL GREASES PLUTEK 1, 2 : - CALCIUM SOAP BASED GREASE WITH EP ADDITIVES - DESIGNED FOR HEAVILY LOADED BEARINGS, BOTH OF PLAIN AND ANTI - FRICTION TYPE, LIKE ANTI - FRICTION WORK ROLL AND BACK UP ROLL BEARINGS IN ROLLING MILLS. LIMAPLEX 0, 1, 2 : - CALCIUM COMPLEX GREASES WITH ANTI - WEAR, ANTI - FRETTING, AND LUBRICITY PROPERTIES. - SUITABLE FOR BOTH DRY AND WET CONDITIONS.HAVE DROP POINT OF 260 °C.

77 INDUSTRIAL GREASES TISONA 2 : - CLAY THICKENED GREASE HAVING GOOD OXI DATION RESISTANCE AND THERMAL STABILITY. - LUBRICATES SATISFACTORILY UP TO 230°C TISONA M 2 / M3 : - CLAY THICKENED GREASE WITH MOLYBDENUM DISULPHIDE. - SUITABLE FOR USE UP TO TEMPERATURE AS HIGH AS 250°C. - MEETS IS : & IPSS :

78 OTHER INDUSTRIAL GRADES

79 REFRIGERATION COMPRESSOR OILS CONTAIN SELECTED LUBE BASE STOCKS TO PROVIDE LOW POUR POINT, LOW FLOC POINT, DRYNESS, GOOD CHEMICAL STABILITY AND READY SOLUBILITY IN LIQUIFIED REFRIGERANTS RECOMMENDED FOR WIDE RANGE OF REFRIGERATION COMPRESSORS, BOTH RECIPROCATING AND ROTARY TYPE, USING ALL CONVENTIONAL REFRIGERANTS EXCEPT SULFUR DIOXIDE VARIOUS HPC GRADES ARE SEETUL & SEETUL N GRADES. SEETUL N GRADES ARE RECOMMENDED FOR THE LUBRICATION OF THE HERMATICALLY SEALED COMPRESSORS

80 STEAM CYLINDER OILS CONTAIN HIGH VI & HIGH VISCOSITY BASE STOCKSWITH GOOD LUBRICATING PROPERTIES AND THERMAL STABILITY. CONTAIN GOOD FILM STRENGTH, RESISTANCE TO WASH OUT AND GOOD LOAD CARRYING ABILITY. VARIOUS TYPES OF HPC STEAM CYLINDER OILS ARE CYNDOL AND CYNDOL TC GRADES. CYNDOL TC GRADES ARE USED FOR THE LUBRICATION OF STEAM ENGINES IN WET SATURATED CONDITIONS. CYNDOL GRADES ARE USED FOR THE LUBRICATION OF CYLINDERS OF STEAM ENGINES USING HIGHLY SUPER HEATED STEAM.

81 PNEUMATIC TOOL OILS CONTAIN EXTREME PRESSURE, TACKINESS, ANTI RUST ADDITIVES ALONG WITH THE BASE OILS. HAS LOAD BEARING ABILITY, GOOD ADHESIVE CHARACTERISTICS, DEMULSIBILITY PROPERTY AND EFFECTIVE PROTECTION TO METALLIC SURFACES AGAINST ACIDIC CORROSION. RECOMMENDED FOR THE LUBRICATION OF PNEUMATIC EQUIPMENTS LIKE ROCK DRILLS, WAGON DRILLS, JACK HAMMERS, CHIPPERS, ETC. THE HPC GRADES USED FOR THIS PURPOSE ARE THE NU-MATIC

82 HYTAK GRADES : – RECOMMENDED FOR THE LUBRICATION OF CONVENTIONAL OPEN GEARS, CABLES AND WIRE ROPES. – CONTAIN HEAVY VISCOUS PETROLEUM PRODUCTS WITH SPECIAL TACKINESS AGENTS. CRUSHWELL GRADES : – MEET THE IDEAL LUBRICATION OF HEAVILY LOADED MILL ROLL BEARINS IN SUGAR MILLS. – CONTAIN HIGH VISCOSITY LUBRICATING BASE STOCKS WITH NON-TOXIC EP AND SPECIAL COMPOUNDING AGENTS.

83 NEW INDUSTRIAL GRADES

84 MORGAN BEARING OILS : THIS IS MEANT FOR THE LUBRICATION OF OIL FILM BEARINGS IN ROLL - NECK BEARINGS OF STEEL PLANTS & THE BEARINGS IN THE FINISHING ROLLER STANDS OF NO - TWIST ROD MILLS. HP STEEL GRADES : IT HAS BEEN DEVELOPED & LAUNCHED FOR USE IN THE OIL FILM BEARINGS IN NO- TWIST ROD MILLS WHERE IT SHOULD HAVE HIGH LOAD CARRYING CAPACITY IN ADITION TO GOOD DEMULSIBILITY PROPERTIES. AMMONIA COMPRESSOR OILS : THIS OIL IS MEANT FOR USE IN THE AMMONIA & SYNTHETIC GAS COMPRESSORS. HYCOM NH GRADES : THIS GRADE MEETS THE REQUIREMENTS OF AMMONIA OXIDATION AND AIR BLOW TEST MAKING IT SUITABLE FOR THE ABOVE USE.

85 FIRE RESISTANT HYDRAULIC FLUIDS : THESE ARE HYDRAULIC FLUIDS WHICH - RESIST IGNITION - DO NOT PROPAGATE FLAME OR SUPPORT COMBUSTION WHEN A SOURCE OF IGNITION IS PRESENT - SHOULD SELF - EXTINGUISH WHEN THE SOURCE OF IGNITION IS REMOVED ENKLO FRDE / FRIE / FRWG / FRPS / FRPL/FRDU GRADES : THESE HAVE BEEN DEVELOPED AND ARE TO BE LAUNCHED SHORTLY. THESE ARE APPROVED FROM DGMS, DHANBAD.

86 STORAGE & HANDLING

87 Fluid Storage, Handling, and Dispensing DAY TIME HOT AIR OUT COLD AIR IN NIGHT TIME CONCEPT OF BREATHING IN BARRELS

88 Fluid Storage, Handling, and Dispensing CORRECT STORAGE OF BARRELS - 3 – 9 POSITION

89 Fluid Storage, Handling, and Dispensing Handling of Barrels Manual –Free droppings –Unprotected rolling Mechanized – preferred

90 THANK YOU


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