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A Langley Holdings Company Claudius Peters Projects GmbH 1 Clean and efficient cement process Silo / Bagging / Conveyance Größe: 12 cm x 12 cm Position:

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Presentation on theme: "A Langley Holdings Company Claudius Peters Projects GmbH 1 Clean and efficient cement process Silo / Bagging / Conveyance Größe: 12 cm x 12 cm Position:"— Presentation transcript:

1 A Langley Holdings Company Claudius Peters Projects GmbH 1 Clean and efficient cement process Silo / Bagging / Conveyance Größe: 12 cm x 12 cm Position: 0 cm / 0 cm Rahmen: 1,25 Pt weiß

2 A Langley Holdings Company Claudius Peters Projects GmbH 2 Contents 1.Overview 2.Silo Technology 3.Packing and Dispatch Technology 4.Fluidcon – Pneumatic Conveying System

3 A Langley Holdings Company Claudius Peters Projects GmbH 3 Storage Silo and Packing/Dispatch Systems Storage Silo  with Expansion Chamber – EC  with Inspection Chamber - IC  with Multi Extraction - ME  with Conventional Cone - CC Packing Plant  Rotary Packing Machine  In-Line Packing Machine  Automatic Bag Applicator  Bag Transport Loading Plants  Truck Loader  Waggon Loader  Palletising Systems  incl. Loading security systems

4 A Langley Holdings Company Claudius Peters Projects GmbH Pneumatic Conveying System -FLUIDCON- System Feeding device Aerated FLUIDCON- pipe Receiving bin / Storage silo FLUIDCON-Pipe consisting of: 1.) Standard pipe 2.) Fabric 3.) Aeration pad 4.) Fasteners 5.) Air socket

5 A Langley Holdings Company Claudius Peters Projects GmbH 5 Contents 1.Overview 2.Silo Technology 3.Packing and Dispatch Technology 4.Fluidcon – Pneumatic Conveying System

6 A Langley Holdings Company Claudius Peters Projects GmbH CLAUDIUS PETERS silotypes - Overview of features and advantages Silotype EC- SiloIC- SiloME- SiloMC- SiloCC- Silo Functionstorestore/mixingstore Silo diameter [m]10 – 304 – 14 Silo height [m]25 – 7529 – – 758 – 42 Storage capacity [m³]Up to 45,000Up to 44,000 Up to 45,000Up to 5000 Discharge capacity [t/h]up to 1,000 No. of outlets12 – 45 – 151 (2)1 Aeroslide disposalRadialTangentialRadial Reclaim rate [%] FeaturesAdditional storage Inspection by IC Add. Space for equipment Mixing effect up to 15 : 1 1 Blower

7 A Langley Holdings Company Claudius Peters Projects GmbH CLAUDIUS PETERS silotypes - Expansions chamber technology EC Advantages  Use of expansion chambers  Saving silo corpus  Short loading and unloading time  Optimal utilization of spaces  Saving of discharge equipment  No dead zones at remnant discharge  Purity of variety Features  Maximum storage capacity  Small installation height  Discharge capacity up to 1,000 t/h  Silo diameter from 10 – 30 m  1 central discharge dd  Radial disposal of aeroslides  Reclaim discharge rate > 99%

8 A Langley Holdings Company Claudius Peters Projects GmbH CLAUDIUS PETERS silotypes - Inspection chamber technology - IC Advantages  Use of ring chamber f  Saving silo corpus  Small installation height f  Short loading and unloading time  Optimal utilization of spaces  High flexibility f  Purity of variety f  Saving operation costs  During operation Features  Maximum storage capacity  Small installation height  Installation of equipment in the chamber  Discharge capacity up to 1,000 t/h  Silo diameter from 10 – 30 m  2 or more standard discharges  Relclaim discharge rate > 99%  low energy needs  Inspection by IC- chamber

9 A Langley Holdings Company Claudius Peters Projects GmbH CLAUDIUS PETERS silotypes - Multiextractionsilo ME Advantages  Short installation time  Low space needs m  Flexible range of applications  Short loading and unloading time  Optimized use of space m  High availability f  Purity of variety m  Saving operation costs Features  Simple silo body  Installation of equipment underneath the cone  Applicable for multicellsilo  Discharge capacity up to 1,000 t/h  Silo diameter 10 – 30 m k  5 to 15 standard discharges  Relclaim discharge rate > 98%  low energy needs k

10 A Langley Holdings Company Claudius Peters Projects GmbH 10 Storage Silos - Facts  Maximum storage capacity  Optimized reclaim discharge capacity  Dust free operation  Low energy and operation costs  Up to 45,000 m³ storage capacity  More than 1,000 storage silos worldwide in operation

11 A Langley Holdings Company Claudius Peters Projects GmbH 11 Reference: Votorantim Santa Cruz, Brazil In operation: October x Multi Chamber Silo, 23 m diameter, 25,000 m³ 1 x Mixing plant 180 t/h 3 x Bulk loader 250 t/h

12 A Langley Holdings Company Claudius Peters Projects GmbH 12 Contents 1.Overview 2.Silo Technology 3.Packing and Dispatch Technology 4.Fluidcon – Pneumatic Conveying System

13 A Langley Holdings Company Claudius Peters Projects GmbH 13 Scope of supply for Packing and Dispatch Systems  Bucket elevator  Vibration screen  Pre-bin with level indicator  Rotary or In-Line packing machine  Automatic empty bag applicator  Bag discharge and rejection systems  Bag transport system  Spillage return system  Dedusting filter system  Loading systems  Palletizing  Electrical equipment

14 A Langley Holdings Company Claudius Peters Projects GmbH 14 Packing Machines Types Rotary Packing Machine  Capacity up to 4,500 bags/h (25 kg bag)  No. of modules 3 – 12  14 and 16-Spout machine designed In-Line Packing Machine  Capacity up to 1,500 bags/h (25 kg bag)  No. of modules 1 – 4

15 A Langley Holdings Company Claudius Peters Projects GmbH 15 Filling systems for valve bags: Horizontal (rotating) turbine system Aeration in front of the filling spout Labyrinth with air sealing system Sealing air connection Advantages:  No additional bearings necessary  Shortest filling times for Cement products  No additional greasing(s) necessary  No V-belt drive necessary  No dust penetration into motor bearings  To be considered as maintenance free

16 A Langley Holdings Company Claudius Peters Projects GmbH 16 Modular Design - Advantages  Compact Design  Easy exchange of modules  Upgrading for existing machines  Less maintenance and low repair works

17 A Langley Holdings Company Claudius Peters Projects GmbH 17 Upstream Dustflow and Central Dedusting Central dedusting direct to the filter Upstream 2 dedusting channel per module Dedusting at the filling spout D ust volume per spout: ~ 20 m³/min Spillage material duct with integrated rotating scraper

18 A Langley Holdings Company Claudius Peters Projects GmbH 18 Controlling of Packer Feeding Features  Continous feeding of several Packer Pre bins with one airslide  Dynamic material flow, depending filling lever packer pre bins  Continous level of Packer pre bin  Optimization size of Packer pre bin  No additional aeration of packer pre-bin necessary Flow Control gate Type PCD Two way airslide Dosing gate Packer Pre Bin

19 A Langley Holdings Company Claudius Peters Projects GmbH 19 Ultrasonic bag sealing systems for Packing Plants Advantages:  Dust free filling process  Clean bags for the end client  Bag handling after filling more simple (Palletizing & Loading)  Bag cleaning equipment not necessary  Long storage of the bags

20 A Langley Holdings Company Claudius Peters Projects GmbH 20 Bag Sealing with Ultrasonic Filling module equipped with: Ultrasonic valve sealing Parallel guided bag chair Automatic bag seat adjustment

21 A Langley Holdings Company Claudius Peters Projects GmbH 21 Automatic bag application Roller Magazine  Application capacity up to 4,500 bags/h  Roller magazine - Single Roller - Double Roller Carousse  Option: Automatic bag size adjustment  Suitable for all brands of rotary packing machines Cassette Magazine  Application capacity up to 4,500 bags/h  Cassette magazine (Empty bag storage capacity) : 3 m – 750 bags equivalent 5 m – 1,250 bags equivalent  Option: Automatic bag size adjustment  Suitable for all brands of rotary packing machines

22 A Langley Holdings Company Claudius Peters Projects GmbH 22 Packing Plants: References Order Date CountriesQty.Type of PackerPacking Capacity [bag/h] 2010/ 2011 Bulgaria, Germany, Indonesia, Saudi Arabia 78-Spout Rotary Packer 6-Spout Rotary Packer 2-Spout In-Line Packer 800 – 2, / 2009 China, Iran, Pakistan, Russia, Turkey, Indonesia, 208-Spout Rotary Packer 2-Spout In-Line Packer 1-Spout In-Line Packer , / 2007 Iran, Vietnam, Norway, China,Saudi Arabia, Germany, Russia, Indonesia 248-Spout Rotary Packer 6-Spout Rotary Packer 1-Spout In-Line Packer 300 – 2, / 2004 China, Iran, Sierra Leone, Saudi Arabia 228-Spout Rotary Packer 6-Spout Rotary Packer 2,000 – 2, / 2002 Malaysia,Vietnam, Romania, Russia, Togo, Saudi Arabia, El Salvador 1312-Spout Rotary Packer 8-Spout Rotary Packer 2,400 – 3,600

23 A Langley Holdings Company Claudius Peters Projects GmbH 23 Packing Plants - Facts  Upstream dedusting  Different filling systems  Ultrasonic valve sealing system (dust free)  Modular design  Low maintenance and operation cost  Up to 4,500 bags/h  More than 190 Packing Plants worldwide in operation

24 A Langley Holdings Company Claudius Peters Projects GmbH 24 Reference: P.T. Semen Gresik, TUBAN III & IV, Indonesia In operation: April x EC-Silos, 22 m diameter, 20,000 m³ 4 x Bulk mobile loader, 120 t/h 6 x Packing Plant, 2,500 bag/h

25 A Langley Holdings Company Claudius Peters Projects GmbH 25 Reference: P.T. Semen Gresik (Banyuwangi), Indonesia In operation: February x EC-Silos, 18 m diameter, 10,000 m³ 1 x Bulk Loader, 120 t/h 1 x Packing Plant, 2,500 bag/h

26 A Langley Holdings Company Claudius Peters Projects GmbH 26 Contents 1.Overview 2.Silo Technology 3.Packing Process 4.Fluidcon – Pneumatic Conveying System

27 A Langley Holdings Company Claudius Peters Projects GmbH Introduction - Why FLUIDCON? Advanatges  Low conveying velocities  Low wear / abrasion  Low energy consumption Advantages  Flexible pipe routing  Horizontal an vertical conveying  Dust tight Combine advantages – … Disadvantages  High installation height required  Inflexible routing  Only inclined conveyance applicable Disadvantages  High conveying velocities  Inclined conveyance not applicable  High power consumption … eliminate disadvantages

28 A Langley Holdings Company Claudius Peters Projects GmbH Conveying System - Design of the FLUIDCON-system Feeding device  Pump  Pressure vessel  Rotary lock  Double pendulum flap FLUIDCON- conveying pipe Pressure generator  Blower  Compressor  Network Separator  Cyclone  Troughed filter  Bin mounted filter Conveying air Bulk material

29 A Langley Holdings Company Claudius Peters Projects GmbH Characteristics  Usage of all known feeding devices  Horizontal, vertical and diagonal conveying steps  Energy savings up to 75% n  Low conveying velocities n  Low conveying pressure  Easy re-start, e.g. after power failure  Low pulsation Advantages  Optimization of existing conveying plants  Optimized pipe routing  Operation cost savings d  Reduction of wear, low grain size destruction  d  Use of blower / screw pumps d  High availability d  Optimal burner feeding Introduction - What offers FLUIDCON?

30 A Langley Holdings Company Claudius Peters Projects GmbH 30 Fluidcon - References Order Date CountriesQty.MaterialConveying distance [m] Capacity [t/h] 2011/ 2010/ 2009 Germany, Saudi Arabia, Switzerland, Russia, Malaysia, France, Spain 18Cement, Fly ash, Stucco, Burnt oil shale, Clinker dust, Up to 600 Up to / 2007 Germany, Norway, Russia, USA, Great Britain, South Africa, Montenegro, Austria, Panama, Croatia, Macedonia 37Cement, Raw meal, Alumina, Kiln dust, Lignite fly ash, Fly ash, Gypsum, Coal dust, Slag meal Up to 480 Up to / 2005 Lithuania, Austria, Russia, Gemany, Ukraine, Croatia, Norway, Romania, Sweden, Serbia 20Cement, Raw meal, Aluminium oxide, Kiln dust, Fly ash, Gypsum, Coal dust, Slag meal Up to 400 Up to 200

31 A Langley Holdings Company Claudius Peters Projects GmbH FLUIDCON- system - Facts  Mass throughputs from 1 – 600t/h  Conveying distances from 20 – 600m  Applicable for Cement, Raw Meal, Alumina, Fly Ash, Blast Furnace Slag etc.  X-Pump, rotary Lock, pressure vessel and double pendulum flap as feeding device  79 references all over the world

32 A Langley Holdings Company Claudius Peters Projects GmbH 32 Thank you for your kind attention


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