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Who is Yuken Kogyo Co. Ltd.? The Largest manufacturer of Industrial Hydraulics in Japan A continual developer of hydraulic product lines, as well as machinery.

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Presentation on theme: "Who is Yuken Kogyo Co. Ltd.? The Largest manufacturer of Industrial Hydraulics in Japan A continual developer of hydraulic product lines, as well as machinery."— Presentation transcript:

1 Who is Yuken Kogyo Co. Ltd.? The Largest manufacturer of Industrial Hydraulics in Japan A continual developer of hydraulic product lines, as well as machinery dependent on hydraulic power A technology leader, Yuken was the first to develop On-Board Electronics in the early 1980 ’ s. Yuken manufactures the fastest Servo Valve on the market. A world leader, Yuken has relationships, offices and factories across the globe, including United Kingdom, Hong Kong, China, Taiwan, India, Canada, and the USA. A quality leader, Yuken has been ISO 9001 since 1996 and most products conform to CE, UL, and CSA standards.

2 Why Choose Yuken? Yuken ’ s name means Quality throughout the world. Documented reliability of 99.96% and 100% tested. All products are designed to meet world standards. Product IN-STOCK. Over $2,000,000 USD of Yuken product is Stocked in Valparaiso, Indiana. ALA Industries commitment. ALA Industries commits to its customers and works with them to assure short lead times. Full Product Offering. Yuken manufactures piston pumps, vane pumps, pressure and flow control valves, as well as solenoid operated, proportional, and servo valves. Solution provider. Yuken and ALA Industries work hard to develop solutions for our customers. We design special products to fit the customers special needs.

3 Yuken Product Range Standard offerings on ALL Yuken Products Threaded Ports: SAE, NPT, JIS, BSPP Sub-plate Patterns: NFPA standard with some exceptions * Pump Flange Mountings: SAE A, B, C & D, 2 and 4 Bolt patterns ** Shafts: SAE Keyed and Spline available some require special order Seals: Buna and Viton available * Subplate mounted Pressure, Flow Control and Check valves use none standard/ out of date patterns. (Modular versions use NFPA patterns) ** A145 & PV2R4 pumps have a NONE standard flange. (Adapters available)

4 AR Series Piston Pump Variable Volume Piston Pump Aluminum Housing Very Small Foot Print 2300 PSI Max. / Continuous 16 & 22 cc/rev High Efficiency 1800 RPM Maximum Pressure or Remote Compensation Control Extremely Low Noise (65 dB at Full Flow and Pressure) Foot or Flange Mounted Volume Adjustments on All Pumps

5 A Series Piston Pump Variable Volume Piston Pump 10, 16, 22, 37, 56 & 220 cc/rev Rated At 2300 PSI Continuous 70, 90, 145 cc/rev Rated At 3600 PSI Continuous 98% Volumetric Efficiency 90% Overall Efficiency 1800 RPM Maximum 11 Control options CLOSED LOOP PROPORTIONAL Option Low Noise (56 cc/rev = 70 dB At Full Flow and 3000 PSI) Thru-drives Available Flange and Foot Mounts Available Volume Adjustment on All Pumps

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7 AH Series Piston Pump Variable Volume Piston Pump 3600 PSI Continuous 4500 PSI Maximum 16, 37 & 56 cc/rev High Efficiency 2500 RPM up to 3600 RPM Pressure Compensated Control Low Noise (56 cc/rev = 68 dB at 1800 RPM and 3000 PSI) Flange and Foot Mounts Available Volume Adjustment on All Pumps

8 New A3H Series Piston Pump Variable Volume Piston Pump Small foot print 4000 PSI Continuous 5000 PSI Maximum 16, 37, 56, 70, 100, 145 & 180 cc/rev High Efficiency High Speed for Mobile Applications 5 Control Types (Including Load Sense & HP Control) Good Noise Thru Drive Option Available Volume Adjustment on All Pumps Stock Available October 2005 (145 & 180 cc/rev available first)

9 PV2R Series Vane Pumps Single Outlet Pumps 2320 and 3050 PSI Max. 5.8 up to 237 cc/rev Cartridges Style Vane Groups Porting Rotates Low Noise Keyed Shafts Dual Outlet Pumps 2320 and 3050 PSI Max. Small Volume Outboard Pump ( 5.8 up to 116 cc/rev ) Large Volume Inboard Pump ( 26 up to 237 cc/rev ) Higher Speeds Available

10 PV11R Series Vane Pumps High Pressure Pump (4570 and 5800 PSI Maximum/ Continuous Rating) High Speeds 1800 up to 3000 RPM 2.2 up to 22.1 cc/rev Uses special control valve to maintain proper balance and lubrication of vane group. Porting Rotates Low Noise Keyed Shafts

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12 D/ B/ S-BG/ BS/ S-BSG Relief Valves D Pilot Direct Acting Relief Valves Size: 0.2 up to 4.2 GPM Rating: 3000 or 3600 PSI Subplate or Inline w/ Panel Mounting Ideal for Remote Pilot Controls Change Pressure by removing Collars B/ S-BG/ BS/ S-BSG Pilot Operated Relief Valves Size: 2.0 up to 106 GPM Rating: 3630 PSI Maximum Subplate and Inline mounted Options: Ventable, Low Noise, Solenoid Operated (1 or 2 pressure)

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15 H/HC Type Pressure Control & R/RBG Reducing/ Reducing Relieving Valves H/HC Sequence, Counter Bal., Unloading Valves Size: 0.5 up to 66 GPM Rating: 3050 PSI Maximum Setting: 2030 PSI Max. Setting Available Subplate and Inline Mounted Counter Balances Available with 8:1 and 16:1 Ratios Options: Bypass Check Valve, Remote Control Unloading Valves with Check for Accumulator and Hi-Low Circuits R/RBG Reducing and Reducing Relieving Valves Reducing Valve Size: 0.5 up to 66 GPM Rating: 3050 PSI Maximum Reducing Relieving Valve Size: 0.5 up to 33 GPM Rating: 3630 PSI Maximum Subplate and Inline (R Only) mounted Options: Bypass Check Valve, Remote Control

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17 F(C)G/ FH(C)G/ FBG/ SR(C)G(T)/ G(C)T(R) Flow Control and Needle Valves F(C)G/ FH(C)G/ FBG Valves Pressure and Temperature Compensated Flow Control Valves Size: up to 132 GPM Rating: 3050 or 3630 PSI Maximum Restrictive and Relieving Compensation Bypass Check Valve Anti-Jumping Adjustment to Keep Cylinder from Jumping Initially Subplate Mounting Speed Indicator on Adjustment Knob Solenoid Activated Accel. & Decel. SR(C)G(T)/ G(C)T(R) Valves Flow Control and Needle Valves Size: Up to 132 GPM Rating: 3630 or 5080 PSI Maximum Subplate, Threaded Inline, Flanged, Bypass Checks

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19 ZG(T)/ ZCG(T)/ UCF1G/ UCF2G Deceleration And Feed Control Valves ZG(T)/ ZCG(T) Deceleration Valves Size: Up to 52.8 GPM Rating: 3050 PSI Maximum CAM Operated Accel/Decel/Flow Control Bypass Check Valve Subplate, Threaded Inline Mounting Normally Open or Normally Closed Needle Valve Option for Minimum Flow UCF1G/ UCF2G Feed Control Valves Size: 0.03 up to 21.1 GPM Rating: 2030 PSI Maximum CAM Operated: SGL or DBL Feed Control Pressure and Temperature Compensated Subplate Mounting Bypass Checks

20 DS(H)G Directional Solenoid Valves DS(H)G Solenoid Directional Spool Valves NFPA Size: D03, D05, D05H, D07, D08, D10 Max. Size: 291 GPM Rating: 5075 PSI and 4570 PSI Voltage: 12V/24V/48V/96V DC, 110V/220V AC (Rectified available), 24V AC Special Voltage Range: +/- 10% and 50/60 Hz Connections: DIN, NPT Conduit Box, Wire Leads, 3/5 Pin Brad Harris Wet Pin Removable Coils on ALL Bolt Kits included with all valves* DIN connectors included* Conduit Box comes w/ lights & terminal strip* UL, CSA, CE Approval* OPTIONS AVAILABLE: Slow Shift Low Watt Integrated Relay Pilot Chokes on DSHG Spool Stroke Adjuster on DSHG Covered Overrides* *Standard for ALL similar valves

21 DM/ DHG Manual & Hydraulic Operated Directional Valves DM Manually Operated Directional Valves Subplate Size: D03, D05, D07, D08, D10 Subplate Flow Rating: 291 GPM Inline Threaded Rating: 132 GPM Rating: 3050, 3630, and 4570 PSI Lever Operated (Lever rotates 90°, 180°,270°) 2 or 3 position Spring or Detent positioning Many spool options available Hydraulic Pilot Operated Valves Sizes: D07, D08, D10 Rating: 291 GPM and 3630 PSI Options: Pilot Choke Valves (Slow Shift) Pilot Pistons for Fast Shift ON Spool Stroke Adjustments Pressure Centered

22 DSLHG Pilot Operated Poppet Directional Valves - “ Multi-Purpose Control Valve ” DSLHG Solenoid Directional Poppet Valves Sizes: D07, D08, D10 Rating: 132 GPM and 3630 PSI 3 and 4 Position 4-Ways Configurations Regenerative Circuit in position 4 Voltage: 12V/24V/48V/96V DC, 110V/220V AC (Rectified available), 24V AC* Voltage Range: +/- 10% and 50/60 Hz Connections: DIN, NPT Conduit Box, Wire Leads, 3/5 Pin Brad Harris Integral Flow Controls – Meter IN/OUT Options: Integral Pilot Operated Check Valves Integral Non-Pilot Counter Balances

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24 DC CAM Operated/ DR Rotary Directional Valves DC CAM Operated Spool Directional Valves Size: D03 and D05 up to 26.4 GPM Rating: 3050 or 3630 PSI Maximum 2 Position, 4-Way Inline Threaded or Subplate mounting DR Rotary Type Directional Valves Size: 4.2 GPM Rating: 1020 PSI 2 or 3 Position, 4-Way Detented Inline Threaded with Flange mount

25 CI/ CR Check Valves and CP(D)/ PI*F Pilot Operated Check and In-line PreFill Valves CI/CR Check Valves Size: 343 GPM Rating: 3630 PSI Inline Straight and Right Angle Threaded / Subplate / Flange mounting CP(D) Pilot Operated Check Valves Size: 159 GPM Rating: 3630 PSI Threaded / Subplate / Flange mounting Options: Decompression, External Drain PI*F In-line Prefill Valves (Pilot Operated) Size: 423 GPM Rating: 3625 PSI Sandwich mounted between flanges Decompression option available

26 D03 Modular Control Valves D03 Modular Valve Size: 9.25 GPM and 15.9 GPM (Flow Controls) Rating: 4570 PSI Maximum VALVE TYPES (Multiple configurations of each) : Reliefs and Reducers Integrated Pressure Switches Flow Controls (Standard and Pressure and/or Temperature Compensated) Counter Balance (No pilot asist) Checks and PO Checks Cover Plates and Tapping Plates “ Stud ” Kits available for mounting

27 D05 Modular Control Valves D05 Modular Valve Size: 18.5 GPM and 31.7 GPM (Flow Controls) Rating: 3630 PSI Maximum VALVE TYPES (Multiple configurations of each) : Reliefs and Reducers Integrated Pressure Switches Flow Controls (Standard and Pressure and/or Temperature Compensated) Counter Balances Checks and PO Checks Cover Plates and Tapping Plates “ Stud ” Kits available for mounting

28 D08 and D10 Modular Control Valves D08 and D10 Modular Valve Size: 132 GPM and 211 GPM Maximum (Respectively) Rating: 3630 PSI Maximum VALVE TYPES (Multiple configurations of each) : Reducers Flow Controls P.O. Checks “ Stud ” Kits available for mounting

29 E(H)DG Proportional Pilot Relief Valve Size: 0.08 up to 0.53 GPM Rating: 3550 PSI Performance: Hysteresis < 3% (< 1%*) Repeatability < 1% Options: Separate Amplifiers  Frequency: 12 Hz  0-10V DC command  24V DC / 120V AC / 220V AC Power OBE (On Board Electronics)  Frequency: 10 up to 27* Hz  Closed Loop (OBE type only)  0-5V DC command  24V DC Power Only *Closed Loop (Integral Transducer) Safety Valve (Integral Relief) Subplate Mounting Only

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31 E(H)BG Proportional Relief Valves Size: 0.79 GPM up to 106 GPM Rating: 3550 PSI Performance: Hysteresis < 3% (< 1%*) Repeatability < 1% Options: Separate Amplifiers  Frequency: 6 up to 10 Hz  0-10V DC command  24V DC / 120V AC / 220V AC Power OBE (On Board Electronics)  Frequency: 10.5 up to 25 Hz*  Closed Loop (OBE type only)  0-5V DC command  24V DC Power Only *Closed Loop (Integral Transducer) Safety Valve (Integral Relief) Subplate Mounting Only

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33 E(H)RB Proportional Reducing Relieving Valves Size: Up to 66 GPM Rating: 3550 PSI Maximum Performance: Hysteresis < 3% Repeatability < 1% Options: Separate Amplifiers  Frequency: 3-4 Hz  0-10V DC command  24V DC / 120V AC / 220V AC Power OBE (On Board Electronics)  Frequency: 3-4 Hz  Integral Transducer (OBE type only)  0-5V DC command  24V DC Power Only Open Loop with Integral Transducer Safety Valve (Integral Relief) Subplate Mounting Only

34 E(H)FG Proportional Flow Control Valves Pressure Temperature Compensated Flow Control - Restrictive Rating: 3000 or 3550PSI Performance: Hysteresis < 3% Repeatability < 1% Options: Separate Amplifiers  Size: 132 GPM  Frequency: 4-13 Hz  0-10V DC command  24V DC / 120V AC / 220V AC Power OBE (On Board Electronics)  Size: 66 GPM  Frequency: 12 Hz  0-5V DC command  24V DC Power Only Bypass Check Valve Subplate Mounting Only

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36 E(H)FBG Proportional Flow Control with Relief Valves E(H)FBG Prop. Flow Control and Relief Valves Pressure Temperature Compensated Flow Control – Relieving “ Reduces Power Consumption ” Size: 0.26 up to 132 GPM Rating: 3550PSI Manual or Proportional Relief Valve Flow Control Performance: Hysteresis <7% (< 3% with OBE) Repeatability < 1% Pressure Control Performance: Hysteresis <3% (< 2% with OBE) Repeatability < 1% Options: Separate Amplifiers  0-10V DC command per Function  24V DC / 120V AC / 220V AC Power OBE (On Board Electronics)  0-5V DC command per Function  24V DC Power Only  Optional Integrated Pressure Transducer  Separate Amplifiers Safety Valve and External Pilot Control Subplate Mounting Only

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38 EDF(H)G Proportional Directional/Flow Control Valves (Open Loop and Separate Amplifier) EDFG Proportional Directional/Flow Control Valves Size: D03 up to 8 GPM at 500 PSI ΔP Rating: 3625 PSI Power: 24V DC Command Signal: +/-10V DC Performance: Frequency: 20 Hz Hysteresis < 5% Repeatability < 1% EDFHG Proportional Directional/Flow Control Valves Size: D05H, D07, D08 Flow: 26.4 / 37.0 / 74.0 GPM at 250 PSI ΔP Rating: 3550 PSI Power: 24V DC Command Signal: +/-10V DC Performance: Frequency: 8-11 Hz Hysteresis < 5% Repeatability < 1%

39 EHDFG Proportional Directional/Flow Control Valves (On Board Electronics) EHDFG Proportional Directional/Flow Control Valves Size: D03, D05 Rating: 7.9 and 15.9 GPM at ~300 PSI ΔP Rating: 3550 PSI Power: 24V DC Command Signal: +/-5V DC Performance: Frequency: Hz Hysteresis < 5% Repeatability < 1% EHDFG Proportional Directional/Flow Control Valves Size: D07, D08 Rating: 34 and 74 GPM at 215 PSI ΔP Rating: 2275 PSI Power: 24V DC Command Signal: +/-5V DC Performance: (LVDT Spool Feedback) Frequency: Hz Hysteresis < 1% Repeatability < 1%

40 New Proportional Control Valves ELDF(H)G High Speed Proportional Directional and Flow Controls Valve Size: D03, D05, D07, D08 up to 132 GPM Rating: 5082 or 4574 PSI Maximum LVDT on Spool for Position Control Voltage: 24V DC Power Command Voltage: +/- 10V DC – Separate Amplifier Performance: Hz, < 0.5% Hysteresis, < 0.5% Repeatability Options: Zero Lap Spool, OBE in Development LSV(H)G Linear Servo Directional and Flow Controls Valve Size: D05, D07, D08, D10 up to 396 GPM Rating: 5082 PSI Maximum LVDT on Spool for Position Control Voltage: 24V DC Power Command Voltage: +/- 10V DC – Separate Amplifier Performance: 450 or 100 Hz, < 0.5% Hysteresis, < 0.5% Repeatability Options: Zero Lap Spool, OBE in Development TO BE REVIEWED in NEW PRODUCT PRESENTATION

41 Compact Power Units YF and YP Pack Power Units Size: 5.0 up to 16 GPM Rating: 2320 PSI Continuous / 3050 PSI Intermittent (20% Duty) Power Range: HP, 230V AC, 3-Phase, Hz Specifications: Compact Size Low Noise (as low as 53dB) Pressure Compensated, Variable Volume Adjustable Volume stop for Flow Control

42 Industry Specific O.E.M. Products Custom Valves, Valve Assemblies, Power Units Product Designed Specifically for O.E.M. ’ s Elevator valves – Accurate Positioning and Safety Elevator Power Units – Low Noise and Efficient Injection Molding Machines – P/Q proportional systems Drum Crusher Machines – Entire Design Servo Valve 450 Hz – Stamping Presses

43 Why Choose Yuken? Quality Reliability Availability Commitment Full Product Offering Innovation Solutions Questions and Discussion? Thank you


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