Presentation on theme: "> More than 160,000 employees > Located in 63 countries > More than $60 billion in revenue With more than 160,000 employees worldwide, we draw from a diverse."— Presentation transcript:
1 > More than 160,000 employees > Located in 63 countries > More than $60 billion in revenue With more than 160,000 employees worldwide, we draw from a diverse set of skills, experiences, cultures and ideas.With employees in 63 countries and trading relationships with another 40, we can use the global knowledge within our company to provide local solutions that have meaning for our customers.We are committed to growth and reinvestment of the majority of our earnings back in to the company. Last year, we achieved annual sales greater than $60 billion.A majority of our net worth is outside of North America, reflecting the importance of our global operations and emerging economies.IMAGE DESCRIPTION:Yellow dent corn #2; an important agricultural product for food ingredients, animal feed and fermentationBusiness Unit examples across the globe: TURKEY, CORN MILLING, BEEF, PORK, BIOFUELS, RISK MANAGEMENT, COTTON, CHOCOLATE, FLOUR MILLING & 50+ others.
2 Cargill Value Added Meats Retail & Cooked Business CONFIDENTIAL. This document contains trade secret information. Disclosure, use or reproduction outside Cargill and inside Cargill, to or by those employees who do not have a need to know is prohibited except as authorized by Cargill In writing. (Copyright Cargill, Incorporated All rights reserved.)
3 Our Products Young Turkey Breast Sweet Italian Sausage Hot Italian SausageBreakfast SausageBratwurst SausageGround Turkey Breast7% Ground TurkeyGround Turkey PattiesTenderloinsBreast ChopsScaloppiniTray pack ThighsTray pack DrumsCutletsTray pack Wings
4 Cargill’s Virginia Turkey Operation Location * Harrisonburg, VAOTHER LOCATIONS I NCLUDE: Arkansas, Missouri, Texas, Minnesota, and Nebraska
5 How Complex is our EMS? Mid-season wheat after the rains IMAGE DESCRIPTION:Mid-season wheat after the rains
7 And…The Largest Turkey Plant in the World Feed Mill
8 Significant Aspects Boiler Air E missions Wastewater Air Emissions from feed millingLitter ApplicationIncineration on farmsOil Spill
9 Environmental, Health and Safety Mission. Our mission is to create distinctive value by developing people and assuring continuous improvement in environmental, health and safety processes and performanceKey message with an EMS is “continual improvement”
10 EMS HistoryIn early 2007, nearly 60 sites in Cargill Meat Solutions (beef, pork, case ready and turkey) set out to become ISO certifiedWe implemented our corporate template with the help of Malcolm Pirnie with workshops within each BUBy June 2008, the sites were certified by NSF.We chose a corporate certification. WHY?
11 EMS Model Internal Auditing fits into the check step of the model Qualified auditors in EHS, Quality Assurance, and Operations.Internal Auditing and Management Review are the “HEART AND SOUL” of the check stepCan’t sustain an EMS without strong internal audits and value-added management reviews
12 EMS Internal Audit Preparation Preparing your people….from site leader to supervisors to shop floor associatesEMS Preparation Sheet
13 EMS Internal Audit Preparation Preparing as a lead auditorExample: Internal EMS Audit AgendaExample: Internal EMS Audit PlanORGANIZATION IS THE KEY!
14 Cargill Qualified Auditor Structure Attend the classroom training for becoming an EMS qualified auditor (consultant lead course)Participate in at least one EMS internal audit as an observerParticipate in at least one audit as co-leadLead an EMS auditCorporate leader or designated expert “knights” you into the kingdom of qualified EMS auditorsCan take repeat audits as an EMS audit team leader to ensure competency
15 Cargill Qualified Auditor Value Management motivated by EHS professionals for 2 reasonsImproved EMS results b/c of higher competencyBest practices acquired from auditing other sitesDeliver on Process Improvement Expectationsi.e. water efficiency (later slide)ResourcesTime for classroom training and hands on training$ for classroom and hands-on trainingMentor (like businesses?)Cargill can be a mentor for free
16 Cargill Qualified Auditor Value Build bench strength in a large corporationTalent ManagementBottom line savings for process driven approachOften informal, non-process driven systemsEMS qualified auditors are trained to be process driven and to “connect the dots”EMS process improvement overlaps into other functions of your business (safety, quality, efficiency)
17 Using the data from an EMS internal audit Tools used by CargillIntegrated system where audit non-conformances are documented as workflowsEnsures efficient on time closure and adequate sustainabilityNumber of non-conformances and evidence of continuous improvement used in performance evaluations for management responsible for the EMS…PROACTIVE!Root causes for non-conformances discussed in annual Management ReviewLeads to focused training in these areas of opportunities
18 How formal should the process be? In Cargill, the formal nature of an EMS is exactly what we needed.StructureDisciplineDetailed documentation when deviation occursNon-conformance workflows include accountabilityManagement ReviewsThe more formal the better, depending on how stringent your current processes are
19 Water Efficiency Project 20% improvement in water efficiency in 16 weeks…HOW?Behavior Based Energy ManagementDriven by our EMS!$6 + for water in and water outOver $300K savings each year with no capital investment.
20 Water Efficiency Project We did not meet our 2008 objective and targetWe are not perfect…I can assure you Our failure caused our new successThe internal audit and thus the management review demanded a culture change in water efficiencyThe process worked!
21 Learn from your mistakes with: BE HUMBLELearn from your mistakes with:Internal auditingManagement ReviewsSetting Objectives and TargetsDocumenting Environmental Management Programs (EMPs)Training Techniques
22 Conclusions Qualified Auditors are a key to success Site leadership to promote the formal processesOrganization (audit prep tools) are critical to a smooth auditLet the data speak in management reviewsWater savings example
23 Conclusions Learn from mistakes Strong audits and candid management reviews promote sustainabilityThe process will improve other areas of your operation
24 Q & A ?IMAGE DESCRIPTION:Mid-season wheat after the rains