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Agriboard Industries Transforming renewable agricultural resources into environmentally engineered structural insulated panels.

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Presentation on theme: "Agriboard Industries Transforming renewable agricultural resources into environmentally engineered structural insulated panels."— Presentation transcript:

1 Agriboard Industries Transforming renewable agricultural resources into environmentally engineered structural insulated panels

2 Who is Agriboard Industries?  Acquired by Ryan Development Company, L.C. in September 2000 Millions of dollars spent in Product Development Patented Process & Machinery Headquarters in Wichita, KS Factory Near Wichita Falls, TX  Manufacturer of High Performance Structurally Insulated Panels (SIP) Much Stronger than Foam SIPs 2-1/2 Hour Fire Rating Blast Resistant DoD Rating  Acquired by Ryan Development Company, L.C. in September 2000 Millions of dollars spent in Product Development Patented Process & Machinery Headquarters in Wichita, KS Factory Near Wichita Falls, TX  Manufacturer of High Performance Structurally Insulated Panels (SIP) Much Stronger than Foam SIPs 2-1/2 Hour Fire Rating Blast Resistant DoD Rating

3 Optimize Energy Performance  High Energy Efficiency Performance Optimize Energy Performance  High Energy Efficiency Performance  Agriboard Panel vs Stick  Bldg Envelope 7x Tighter  40-50% Utility Savings  Agriboard Panel vs Stick  Bldg Envelope 7x Tighter  40-50% Utility Savings Agriboard SIP

4 Construction Waste Management  Divert Construction Debris from Landfills Construction Waste Management  Divert Construction Debris from Landfills Agriboard Panel = Near “0” Construction Debris Agriboard SIP

5 Acoustic Environment/Noise Control Appropriate Acoustics for User Privacy & Comfort Minimize Environmental Noise Acoustic Environment/Noise Control Appropriate Acoustics for User Privacy & Comfort Minimize Environmental Noise Agriboard Panel = Great Sound Absorption Agriboard SIP

6  Straw Bales Conveyed to Cleaning Station Agriboard Panel Production Process

7  Removes Dirt and Debris Straw enters de-flaker & straw walker

8 Control Center Moisture Content for Density Control Borate Addition for Pest / Mold Resistance Temperature for Sterilization & Bonding Ram Pressure for Panel Strength Panel Thickness for Dimensional Accuracy Control Center Moisture Content for Density Control Borate Addition for Pest / Mold Resistance Temperature for Sterilization & Bonding Ram Pressure for Panel Strength Panel Thickness for Dimensional Accuracy Control Center Agriboard Panel Production Process

9 Ram Face Die Creates four 1” Wire Chases in Straw Core Chases Spaced 8” – 8” – 16” – 8” – 8” Ram Face Die Creates four 1” Wire Chases in Straw Core Chases Spaced 8” – 8” – 16” – 8” – 8” Agriboard Panel Production Process

10 Panel Cutter & Density Checkpoint  Cut to Design Specs to Meet Customer’s needs Cut to Design Length Based on Customer Requirements Agriboard Panel Production Process

11 Engineered Lumber is Key to Agriboard Strength WINNER! +257%+296%+169%+7% Bending Stress psi Shear Stress psi Compres- sive Stress psi Mod of Elasticity psi #2 Spruce Pine Fir ,1501,400, E Timber- strand TM 2, ,9501,500,000

12 Agriboard Panel Production Process  1 st Adhesive Layer

13 Agriboard Panel Production Process  1 st Agri-Core Layer Set into Pan

14 Agriboard Panel Production Process  2 nd Agri-Core Layer Inserted into Pan  2 nd Adhesive Layer Applied

15 Agriboard Panel Production Process  Adhesive Applied to Profile Edges for Strength & Water Proof Seal  3 rd Adhesive Layer Applied Between Agri-Core & Top OSB Layer

16 Agriboard Panel Production Process  Final Agriboard Panel Assembly Oriented Strand Board (OSB) Cover is Squared, Glued & Nailed  Final Agriboard Panel Assembly Oriented Strand Board (OSB) Cover is Squared, Glued & Nailed

17 Agriboard Panel Production Process  Panel Adhesive Layers Cure in Pod Press

18 Agriboard Panel Production Process  (CNC) Computer Numeric Control Router Machines Openings for Doors, Windows & Electrical Boxes

19 Agriboard Panel Composite = Superior Properties  Loadbearing: 8’ x 24’ vertical or horizontal ASTM E-72 & AC-04 Continuous & Point Loading: Axial, Transverse, Racking  Curtain Wall on Red Iron is EZ Installation NO Girts and Few X-Braces  Exact A&E Design Specs & Tolerances Engineered, Manufactured & QC Inspected  Weight: 9 lbs/sf 14 lbs/sf  Loadbearing: 8’ x 24’ vertical or horizontal ASTM E-72 & AC-04 Continuous & Point Loading: Axial, Transverse, Racking  Curtain Wall on Red Iron is EZ Installation NO Girts and Few X-Braces  Exact A&E Design Specs & Tolerances Engineered, Manufactured & QC Inspected  Weight: 9 lbs/sf 14 lbs/sf

20 Agriboard Saves $s in Construction Cost Agriboard SAVES YOU TIME AND MONEY IN LABOR MAN- HOURS  Precast Tiltwall Agriboard Panel is 3 times faster  Concrete Block Agriboard Panel is 8 times faster  Metal Framing - 4" Agriboard Panel is 3.5 times faster  Metal Framing - 6" Agriboard Panel is 4 times faster  Wood Framing - 4" Agriboard Panel is 3 times faster  Wood Framing - 6" Agriboard Panel is 4 times faster Agriboard SAVES YOU TIME AND MONEY IN LABOR MAN- HOURS  Precast Tiltwall Agriboard Panel is 3 times faster  Concrete Block Agriboard Panel is 8 times faster  Metal Framing - 4" Agriboard Panel is 3.5 times faster  Metal Framing - 6" Agriboard Panel is 4 times faster  Wood Framing - 4" Agriboard Panel is 3 times faster  Wood Framing - 6" Agriboard Panel is 4 times faster

21  Tight Construction 7 Times Less Air Leakage than Stick-Built  Fire Resistant: 2+ Hr. Rating for Straw Core ASTM E /2 Hr. Rating for OSB Panels ASTM C729 Sec 14 – Smoldering Combustion  Tight Construction 7 Times Less Air Leakage than Stick-Built  Fire Resistant: 2+ Hr. Rating for Straw Core ASTM E /2 Hr. Rating for OSB Panels ASTM C729 Sec 14 – Smoldering Combustion Agriboard Panel Composite = Superior Properties

22 Agriboard Fire Rating Test  E-119 Fire Test After 2-1/2 Hr Exposure Agriboard Panel

23  Mold, Black Mold & Fungi Resistant ASTM C739 Sec 11  Moisture Vapor Sorption ASTM C739 Sec 12  Odor Emission ASTM C739 Sec 13  Corrosiveness ASTM C739 Sec 9  Mold, Black Mold & Fungi Resistant ASTM C739 Sec 11  Moisture Vapor Sorption ASTM C739 Sec 12  Odor Emission ASTM C739 Sec 13  Corrosiveness ASTM C739 Sec 9 Agriboard Panel Composite = Superior Properties

24 Agriboard = LEED  EA Pre 2: Minimum Energy Performance  EA 1: Reduced Energy Costs  MR 5.1: Manufactured Regionally  MR 5.2: Harvested Regionally  MR 6: Rapidly Renewable  EQ 4.4: Low Emitting Materials (wood composite)  ID 1.1: Low Construction Waste  ID 1.2: Exceed Regional Material Threshold  EA Pre 2: Minimum Energy Performance  EA 1: Reduced Energy Costs  MR 5.1: Manufactured Regionally  MR 5.2: Harvested Regionally  MR 6: Rapidly Renewable  EQ 4.4: Low Emitting Materials (wood composite)  ID 1.1: Low Construction Waste  ID 1.2: Exceed Regional Material Threshold

25 Examples & Construction Details Agriboard

26 Agriboard Quick Construction  Installation Carriage Head Bolt thru Agriboard Panel to Steel Frame Clean Layout - Few Girts Few X-Braces  Installation Carriage Head Bolt thru Agriboard Panel to Steel Frame Clean Layout - Few Girts Few X-Braces Curtain Wall

27 Agriboard Quick Construction  Agriboard Panels Accept Any Cladding Curtain Wall

28 Agri-Panel Quick Construction  50,000 sq. ft. Building Set up in 5 Days  Panels Engineered to Meet Design Requirements  50,000 sq. ft. Building Set up in 5 Days  Panels Engineered to Meet Design Requirements Curtain Wall

29 Agriboard Quick Construction  Lifting Devices Skytrack for Lower Floors Crane for Higher Elevations  Lifting Devices Skytrack for Lower Floors Crane for Higher Elevations Curtain Wall

30 Agriboard at Fort Hood

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32 “Agriboard offers Fort Hood many benefits not found in other exterior wall systems. The combination of energy efficiency and renewable resource content offers multiple SPiRiT/LEED certification credits. The ease of installation and the reduction in construction time makes Agriboard preferred to traditional construction methods.” Jeff Salmon, Directorate of Public Works-Environmental Division, Fort Hood, Texas “Agriboard offers Fort Hood many benefits not found in other exterior wall systems. The combination of energy efficiency and renewable resource content offers multiple SPiRiT/LEED certification credits. The ease of installation and the reduction in construction time makes Agriboard preferred to traditional construction methods.” Jeff Salmon, Directorate of Public Works-Environmental Division, Fort Hood, Texas

33 Agriboard Wachovia

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35 Agriboard Team

36 TO: JEFF CRIPPEN FROM: MIKE OMAN DATE: JULY 13, 2006 SUBJECT: AGRIBOARD RECOGNITION I would like to take this opportunity to express my appreciation for the quality and installation of the Agriboard system on the Wachovia Bank Casa Linda project. Being that this was my first experience with the system, I was impressed with the design and manufacturing of the panels along with their structural integrity. Equally impressive is how the panels are designed for installation. With my lack of experience in the system I was anticipating some difficulty making panel connections. However, the design and the quality in manufacturing made installation seem simple. I would also like to recognize the efforts of Dawn Morgan, Paul Pittman and Jim Murphy. Dawn’s knowledge of the design for this project along with her pre-construction coordination was a valuable asset. Paul, Jim and the Agriboard crew members headed the installation with assistance from Turner’s subcontractor’s Marek Brothers and Tippen Steel. As we encountered some obstacles in concrete variances and conflicts with steel, the experience of the Agriboard crew proved valuable in keeping this project on schedule. I witnessed this to be a true team effort between Agriboard and Turner. It is my pleasure to have worked with your team and look forward to any future projects. TURNER CONSTRUCTION MIKE OMAN Project Superintendent – Wachovia Casa Linda

37 Agriboard Industries For those who build responsibly Agriboard Industries For those who build responsibly Sustainable Building for the 21 st Century Transforming Renewable Agricultural Resources into Environmentally Engineered Structural Insulated Panels Transforming Renewable Agricultural Resources into Environmentally Engineered Structural Insulated Panels


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