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REPLACEMENT ROLLERS THAT MAKE A DIFFERENCE Golfco International, Inc. is the premier manufacturer of replacement rollers for reel-type mowers We specialize.

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Presentation on theme: "REPLACEMENT ROLLERS THAT MAKE A DIFFERENCE Golfco International, Inc. is the premier manufacturer of replacement rollers for reel-type mowers We specialize."— Presentation transcript:

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2 REPLACEMENT ROLLERS THAT MAKE A DIFFERENCE

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4 Golfco International, Inc. is the premier manufacturer of replacement rollers for reel-type mowers We specialize in high-tech polyurethane and steel. We manufacture for most reel-type mowers including: We specialize in high-tech polyurethane and steel. We manufacture for most reel-type mowers including: Jacobsen - John Deere - Toro Jacobsen - John Deere - Toro National - Bunton - Lesco National - Bunton - Lesco

5 TWO INCH GROOVED & SMOOTH ROLLERS

6 CUT-A-WAY VIEW 2” GROOVED ROLLER

7 THREE INCH GROOVED ROLLER

8 OUR HISTORY For the past 18 years Golfco has been producing replacement rollers for the golf industry. Golfco pioneered the use of innovative technology in its competition rollers with advantages found nowhere else For the past 18 years Golfco has been producing replacement rollers for the golf industry. Golfco pioneered the use of innovative technology in its competition rollers with advantages found nowhere else

9 SUPER TOUGH SOLID “URETHANE” EXTERIOR BODY CAST OVER THICK -slick surface along with solid elastomeric precision cast body material helps eliminate buildup of debris -slick surface along with solid elastomeric precision cast body material helps eliminate buildup of debris -body has positive memory rebound - molecular action of urethane material tends to shake grass & dirt from surface -body has positive memory rebound - molecular action of urethane material tends to shake grass & dirt from surface -tough, abrasion resistant urethane body is superior to steel -tough, abrasion resistant urethane body is superior to steel -entire mower is cushioned by shock absorbing body material -entire mower is cushioned by shock absorbing body material

10 HEAVY DUTY FOUNDATION RUNS FULL LENGTH OF ALL CAST ROLLERS -one piece thick gauge steel resists denting and bending -one piece thick gauge steel resists denting and bending -steel tubing is permanently bonded to urethane body -steel tubing is permanently bonded to urethane body -large diameter steel tubing maximizes stability -large diameter steel tubing maximizes stability -machined interior of tube holds bearings and seals securely -machined interior of tube holds bearings and seals securely

11 COMPETITION PRODUCTS FOR GOLF / TURF INDUSTRY ROLLERS, BEDKNIVES, REELS AND MORE ROLLERS, BEDKNIVES, REELS AND MORE PROMOTES A MORE CONSISTANT CUT PROMOTES A MORE CONSISTANT CUT SUPER TOUGH SOLID URETHANE SUPER TOUGH SOLID URETHANE –EXTERIOR BODY CAST OVER HEAVY DUTY STEEL ROLLERS ALL ROLLERS ARE RE-BUILDABLE ALL ROLLERS ARE RE-BUILDABLE QUICK AND SIMPLE QUICK AND SIMPLE SEALED BEARINGS SEALED BEARINGS NON-REGREASABLE / NO MAINTENANCE NON-REGREASABLE / NO MAINTENANCE COST EFFECTIVE PRICES COST EFFECTIVE PRICES NOTHING COMES CLOSE TO THIS UTILITY OR VALUE NOTHING COMES CLOSE TO THIS UTILITY OR VALUE FITS ALL MAJOR BRANDS JACOBSEN, TORO, JOHN DEERE, FITS ALL MAJOR BRANDS JACOBSEN, TORO, JOHN DEERE, RANSOMES AND MORE RANSOMES AND MORE STAINLESS STEEL BEARINGS STAINLESS STEEL BEARINGS FULL LENGTH SHAFTS FULL LENGTH SHAFTS DEBRIS WON’T STICK IN GROOVES DEBRIS WON’T STICK IN GROOVES ELIMINATES TURF GOUGING ELIMINATES TURF GOUGING URETHANE MORE ABRASION RESISTANT THAN STEEL URETHANE MORE ABRASION RESISTANT THAN STEEL

12 BEARINGS ARE NONREGREASABLE SEALED BALL BEARINGS -no grease or oil maintenance - no grease fittings to maintain -no grease or oil maintenance - no grease fittings to maintain -double "high contact" sealed bearings -double "high contact" sealed bearings -exterior sealing (v-ring and shoulder seals) keeps all debris out of housing -exterior sealing (v-ring and shoulder seals) keeps all debris out of housing -the same overhaul kit fits each and every competition roller -the same overhaul kit fits each and every competition roller -inexpensive and complete overhaul kits -inexpensive and complete overhaul kits -all rollers are re-buildable (typically less than ten minutes -all rollers are re-buildable (typically less than ten minutes

13 OVERHAUL KIT ONE SIZE FITS ALL

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15 OVERHAUL KIT INSTRUCTIONS (For Overhaul Kits # -2OH & 2OHSS) (For Overhaul Kits # -2OH & 2OHSS) All Competition Rollers are assembled with the following components in each roller end (in order of assembly). All Competition Rollers are assembled with the following components in each roller end (in order of assembly). PART NUMBERDESCRIPTION PART NUMBERDESCRIPTION A – 2BEARING/CSealed ball bearing A – 2BEARING/CSealed ball bearing B – 2SR625Heavy duty snap ring B – 2SR625Heavy duty snap ring C – 2SEAL16Collar seal with O-ring C – 2SEAL16Collar seal with O-ring D – 2VR625Nitrile rubber V-ring (black) seals D – 2VR625Nitrile rubber V-ring (black) seals E – 2WASHER-90Hardened steel washer E – 2WASHER-90Hardened steel washer F – 2RCLIPExterior heavy duty lateral retaining clip F – 2RCLIPExterior heavy duty lateral retaining clip REMOVAL OF OLD COMPONENTS: REMOVAL OF OLD COMPONENTS: (On one end only - “END A”) (On one end only - “END A”) Remove the outer lateral retaining clip. Remove the outer lateral retaining clip. Remove the hardened steel washer (slides off end of shaft). Remove the hardened steel washer (slides off end of shaft). Remove the black rubber V-ring seal (located against the collar seal). Remove the black rubber V-ring seal (located against the collar seal). Remove the collar seal from inside the roller tube. Remove the collar seal from inside the roller tube. Remove the snap ring which is next to the bearing inner race. Remove the snap ring which is next to the bearing inner race.

16 REMOVAL OF OLD COMPONENTS: (On one end only - “END A”) (On one end only - “END A”) Remove the outer lateral retaining clip. Remove the outer lateral retaining clip. Remove the hardened steel washer (slides off end of shaft). Remove the hardened steel washer (slides off end of shaft). Remove the black rubber V-ring seal (located against the collar seal). Remove the black rubber V-ring seal (located against the collar seal). Remove the collar seal from inside the roller tube. Remove the collar seal from inside the roller tube. Remove the snap ring which is next to the bearing inner race. Remove the snap ring which is next to the bearing inner race. Remove the shaft and all of the components of the second end (“END B”) at the same time by forcing the shaft into the roller tube at “END A” and out through “END B”. Take precautions to prevent the shaft from causing damage or injury as it projects out the end of the roller tube. Remove the shaft and all of the components of the second end (“END B”) at the same time by forcing the shaft into the roller tube at “END A” and out through “END B”. Take precautions to prevent the shaft from causing damage or injury as it projects out the end of the roller tube. Remove the bearing, seal and retainer components from “END B” of the shaft. Use the shaft to force the “END A” bearing out of the roller tube. Remove the bearing, seal and retainer components from “END B” of the shaft. Use the shaft to force the “END A” bearing out of the roller tube.

17 REBUILDING ROLLER WITH NEW COMPONENTS: (Overhaul kit # -2OH / -2OHSS contains 2 each of the components listed above) (Overhaul kit # -2OH / -2OHSS contains 2 each of the components listed above) Insert the shaft into the roller housing. Press new bearings onto the shaft ends and into bearing housing using Golfco assembly tools (97TOOL40A). The inner shoulder of the shaft will help to center the bearings and shaft in the roller tube. Insert the shaft into the roller housing. Press new bearings onto the shaft ends and into bearing housing using Golfco assembly tools (97TOOL40A). The inner shoulder of the shaft will help to center the bearings and shaft in the roller tube. Install both snap rings to hold bearings in place. You may have to shift the shaft after installing the first retainer. Install both snap rings to hold bearings in place. You may have to shift the shaft after installing the first retainer. Place a small amount of your favorite industrial (not erotic) grease in the housing next to the bearing. Place a small amount of your favorite industrial (not erotic) grease in the housing next to the bearing. Install the collar seal into the housing with its counter-bore facing outward. The outer O-ring will center the collar as it seals. Install the collar seal into the housing with its counter-bore facing outward. The outer O-ring will center the collar as it seals. Push the black rubber V-ring seal onto the shaft end with the thin flexible lip section facing inward. With careful motion, push the V- ring down into the counter-bore of the collar seal. The lettering molded into the V-ring should be set flush with the outer face of the collar seal. Push the black rubber V-ring seal onto the shaft end with the thin flexible lip section facing inward. With careful motion, push the V- ring down into the counter-bore of the collar seal. The lettering molded into the V-ring should be set flush with the outer face of the collar seal. Install the steel washer and the exterior lateral retaining clip. Install the steel washer and the exterior lateral retaining clip.

18 TOOL KIT FOR EASY OVERHAUL TOOL KIT FOR EASY OVERHAUL

19 STEEL ROLLERS - THE BEST AVAILABLE -economical prices - nothing comes close to this utility and value -economical prices - nothing comes close to this utility and value -2" diameter rollers are one piece 1/4" thick drawn seamless tubing -2" diameter rollers are one piece 1/4" thick drawn seamless tubing -smooth 11-gauge steel tubing on 2.5" and 3" diameter rollers with steel -smooth 11-gauge steel tubing on 2.5" and 3" diameter rollers with steel end hubs permanently fusion welded full circle end hubs permanently fusion welded full circle -overhaul kit includes all bearings & seals (same kit as our cast rollers) -overhaul kit includes all bearings & seals (same kit as our cast rollers)

20 GOLFCO STEEL ROLLERS

21 TEN YEARS OF SERVICE

22 THREE INCH SMOOTH ROLLER

23 OTHER OUTSTANDING FEATURES -solid cast grooved rollers without debris pickup -solid cast grooved rollers without debris pickup -shafts are full length and retrofit to mower head -shafts are full length and retrofit to mower head -machining tolerances less than.0002" (2/10,000") -machining tolerances less than.0002" (2/10,000") -superior sealing design for bearings -superior sealing design for bearings -all rollers are rebuildable - simple and quick -all rollers are rebuildable - simple and quick

24 PATENTED GROOVED ROLLERS U.S. PATENT

25 "RADIUS" GROOVE DESIGN IS UNIQUE AND EFFECTIVE -continuous solid radius grooves have no opposing sides -continuous solid radius grooves have no opposing sides -solid debris will not lodge in the grooves -solid debris will not lodge in the grooves -rounded corners on turf contact surfaces -rounded corners on turf contact surfaces eliminates turf gouging and “mushrooming” at top of grooves eliminates turf gouging and “mushrooming” at top of grooves -significantly easier to "steer" your mower -significantly easier to "steer" your mower

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27 CONTACT YOUR LOCAL DEALER: or Golfco International Inc. directly at or Golfco International Inc. directly at (425) (425) Visit our website Visit our website

28 MORE GOLFCO INOVATIONS STUBBY ROLLER FOR ROTARY DECKS STUBBY ROLLER FOR ROTARY DECKS

29 MORE GOLFCO INOVATIONS JOHN DEERE 3245C JOHN DEERE 3245C

30 MORE GOLFCO INOVATIONS JOHN DEERE 3245C JOHN DEERE 3245C

31 BEDKNIVES REELS & SCREWS

32 GOLFCO’S MIGHTY HAMMER UNIQUE POLYURETHANE MALLET UNIQUE POLYURETHANE MALLET

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34 CUSTOM PROJECTS

35 Golfco Rollers are sold by the following major golf distributors Precision Small Engine Precision Small Engine Eagle One Golf Products Eagle One Golf Products Blades Ltd of Louisiana Blades Ltd of Louisiana SV Moffett in New York SV Moffett in New York Great Lakes Turf in Michigan Great Lakes Turf in Michigan Southern Links in Northern California Southern Links in Northern California And many more And many more

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