Presentation on theme: "Flexible Inkjet Transport FIT Line Chris Despain August 2009."— Presentation transcript:
Flexible Inkjet Transport FIT Line Chris Despain August 2009
April 23, 2015 PBI Internal use only 2 Primary Control Base FIT 36 36” L x 30” W x 30-35” Pass line (height) Center Vacuum Belt 4” Input and Output Rollers Variable Speed up to 700 FT/min Input to Output jam detection Easily Upgradable to Longer System V- Grooved belts and tracking keep belts straight System designed for full spectrum of print system including 4 color process inkjets Durable, Precise paper transport Removable Electronic Control Box for Quick repairs
April 23, 2015 PBI Internal use only 3 72” 36” 56” 66” Primary Control Base FIT 36 – FIT 72 Essential Modularity Built into Design Front View FIT 36 FIT 56 FIT 66 FIT 72 A single length belt for each length of the base Single Belt across FIT sections
April 23, 2015 PBI Internal use only 4 Add a Dryer Extension FIT 56 + FIT 30 DB Total 86” Long FIT 72 + FIT 36 DB Total 108” Long
April 23, 2015 PBI Internal use only 5 Dryer Extension with Vacuum Inkjet Heads Here Dryer Here It is best to print on separate belts than you dry on, because it increases the life of the belts and keeps the integrity of the print quality throughout the life of the FIT system. The extensions are slave units to the host base, getting both the drive and vacuum from it. Shown here is the FIT 36 with a FIT 30 DB Total of 66” in length
April 23, 2015 PBI Internal use only 6 Work Cell Accessories Inkjet Heads Dryer To complete the system there are several different models of friction feeders and collection conveyors to choose what best fits the needs of your client Friction Feeder & Stand Collection or sorting conveyor
April 23, 2015 PBI Internal use only 7 Work Cell Accessories Add a Tabber! Many different components can be placed in-line with the fit to optimize your work cell and streamline your operation. Tabber Add a Divert Station! DivertFeedMAX Add a FeedMAX Auto-loader!
April 23, 2015 PBI Internal use only 8 Work Cell Accessories What’s nice about the FIT line is that it is made modularly and designed to integrate into PB products very easily. You are never stuck with the same configuration. Rearrange the Configuration!
April 23, 2015 PBI Internal use only 9 Work Cell Accessories Rearrange the Configuration! Add More Components! Divert with Camera Read Station
April 23, 2015 PBI Internal use only 10 Modularity ~ Customer Situation The owner mid-sized print shop, Mike, makes a decision to get into mailing because of increased pressure from some of his top clients. Unfortunately, the owner does not have the budget this year for a full blown inkjet system. 80% of his current requirements are to simply addressing non-glossy postcards. He decides to make the investment in a 2” print system on the FIT-36.
April 23, 2015 PBI Internal use only 11 Modularity ~ Customer Situation The system works great for Mike until next year when his top customer now want to send glossy post cards. His current system does not have enough space for a dryer. In the past, Mike would have had to purchase a new transport or spend a significant amount of money adding an extension. Fortunately for Mike, he purchased a FIT transport that can host a dryer extension. It can be added on his existing base in less than 30 minutes. Print Head Dryer
April 23, 2015 PBI Internal use only 12 Modularity ~ Customer Situation 2 years into inkjet addressing, Mike’s company has now been approached by several customers wanting Mike to address their mail. His company is limited in what jobs they can offer a bid because his entry level system only allows for 2” of print. Lucky for Mike, he has a FIT transport. In less than 1 hour he can extend his current 36” base to a 72” single belt base, re-attach the dryer extension. Now it is ready to be upgraded from 2” of print up to 16”.
April 23, 2015 PBI Internal use only 13 Why Modularity Matters The design of this base not only gave the customer an entry level system for a low cost investment but it is designed to be field upgradable as needed and fit within their budget throughout the growth of the company 13 April 23, 2015 PBI Internal use only
14 FIT Options After choosing the length of the base, choose a belt configuration. Note that not all belt configurations are readily available for each length. Standard 3 Belt Configuration 5 Belt Configuration 14.5” Wide Belt Configuration
April 23, 2015 PBI Internal use only 15 FIT Components Other components for added value on the FIT line Air Divert 20,000 PPH Mechanical 12,000 PPH Cantilever Extension For Bindery Use
April 23, 2015 PBI Internal use only 16 FIT Options A standard FIT comes with a single center vacuum channel that runs the length of the base. The vacuum pressure is adjustable. The FIT can also be ordered with 3 vacuum channels controlled by a series of valves that are easily accesable.
April 23, 2015 PBI Internal use only 17 FIT = Serviceability Replaceable electronic control box PLC Controlled Variable Frequency Drive/ AC Motor 110vac/220vac 50/60 Hz switchable Flat rollers, not crowned for precision belt speed synchronization and true alignment Individually guides belts with V Groove Pre drilled deck for a wide variety of mounting structures Input and Output sensors for jam detection L to R or R to L change over Easy belt change Easy encoder mounting Castors and leveling feet
April 23, 2015 PBI Internal use only 18 FIT and Other Applications The FIT line can be used for more than Inkjet or DOD printing, it is also a great platform for labeling, scanning, transporting, imaging and other in-line applications Shown with Print and Apply label head Being fed by the Force Flex Feeder
April 23, 2015 PBI Internal use only 19 FIT Accessory Options Optional Monitor stand Extra hold down straps Side guides options Encoder mounting options Material Sensor Options
April 23, 2015 PBI Internal use only 20 Feeder and Conveyor Options SE 1500 IJ (15”) or SE 1800 IJ (18”) Force Flex 14” or 20” FeedMAX
April 23, 2015 PBI Internal use only 21 Feeder and Conveyor Options Slow moving shingling conveyor 6’ or 9’ (2M or 3M) Speed Sort offset sorting collection conveyor 6’ or 9’ (2M or 3M)
April 23, 2015 PBI Internal use only 22 Thank you FOR MORE INFORMATION ON THE FLEXIBLE INKJET TRANSPORT AND ALL OUR DIRECT MAIL SOLUTIONS SPEAK DIRECTLY TO YOUR DMS - PB REPRESENTATIVE or VISIT or CALL Toll Free Office