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January. 2010 Company Presentation. IRON-CASTING DIVISION.

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Presentation on theme: "January. 2010 Company Presentation. IRON-CASTING DIVISION."— Presentation transcript:

1 January Company Presentation

2 IRON-CASTING DIVISION

3 3 IRON-CASTING DIVISION REVIEW  Engineer : 63  In-line operator : 279  2007 : $ 162 million  2008 : $ 160 million  2009 : $ 110 million  2010 : $ 151 million (P) Area Employee Capacity Revenues 1. Iron-Casting Overview (Pohang Plant) · Casting Molding Line 4 110,000 ton · Machining Tool 98 10,300,000 pcs Division Equipment Capacity (y)  Ground : 58,980 ㎡  Building : 39,080 ㎡

4 (P) Sales Performance Iron Casting Market Share (Korea) 151 ($ millions) 2. Sales & Market Share  Customers : Capacity (ton/year) 30,000 60, ,000 90,000 95, ,000 Korea Market Volume : USD 800million/year / Other manufacturers 80% Sungwoo 20% , IRON-CASTING DIVISION REVIEW

5 5 DESCRIPTIONPRODUCT REMARK CAST-IRON MATERIALS AUTOMOBILE COMPACT CAR DISC, DRUM, HUB, FLY WHEEL, RETAINER CLUTCH, BEARING CAP, AXLE CARRIER, KNUCKLE, PLANET CARRIER, CASE, CAM/SHAFT ETC. HYUNDAI & KIA (Korea) DAIMLER (Germany) EXEDY (Japan) RV DISC, DRUM, HUB, FLY WHEEL, DIFF CASE, ADAPTOR DIFF CARRIER, LOWER ARM, CASE BEARING ETC COMMERCIAL VEHICLE DISC, DRUM, HUB, FLY WHEEL, BEARING CAP,DIFF CASE, DIFF CARRIER ETC INDUSTRIAL RAILROAD END CAP, BACKING RING TIMKEN, AMSTED RAIL (USA) MARINE ENGINE ASSEMBLED FLY WHEEL MERCURY (USA) ETC. VALVE, REDUCER COVER FUJITA (Japan) MACHINING & ASSEMBLY CLUTCH, DISC, DRUM, HUB, BRACKET, FLY WHEEL, SPEED GEAR ETC 3. Main Products IRON-CASTING DIVISION REVIEW

6 6 ■ DISC INDUSTRIAL PARTS CAR PARTS ■ DRUM ■ BED PLATE ■ KNUCKLE ■ FLY WHEEL ■ END CAP - B/TIMKEN RAIL ROADMARINE ENGINEETC. ■ FLY WHEEL - MERCURY MARINE ■ VALVE etc. - FUJITA 3. Main Products IRON-CASTING DIVISION REVIEW

7 7 MAIN 1. KNUCKLE, CARRIER etc. MAIN 2. BEARING CAP, HUB etc. MAIN 3. FLYWHEEL, DRUM etc. 1) FOUNDRY MAIN 4. DISC etc. FCD, FC FC TOTAL : 110,000Ton/year 12,000Ton/year 27,000Ton/year 30,000Ton/year 31,000Ton/year 4. Capacity IRON-CASTING DIVISION REVIEW

8 8 EXPORT MAIN 1. FLY WHEEL, FLEX PLATE, BRAKE DISC MAIN 2. FLY WHEEL, END CAP, BACKING RING 2) MACHINE SHOP TOTAL : 10,300,000EA/year 4. Capacity DOMESTIC MAIN3. RING GEAR SHOP  HYUNDAI  KIA  MERCURY  TIMKEN  BRENCO  DAIMLER  HYUNDAI  KIA  MERCURY IRON-CASTING DIVISION REVIEW

9 9 NAMEQTY MOLDING METHOD MOLD SIZE CAPACITY MAKER REMARK MOLD / HRTON /YEAR FBM-3 1 BLOW & SQUEEZE 700*500*180/ ,000 SINTO, JAPAN IMS-1 1AIR – IMPACT 900*700*250/ ,000 G.F, SWISS DMS D 1DYNA-PULSE 900*700*250/ ,000 BMD, GERMANY DISA 240C 1SQUEEZE 600*850*150/ ,000 DISA, DENMARK 1) Molding Line 5. Main Production Equipment TOTAL : 110,000Ton/year 2) Sand Plant NAMEQTY MODEL CAPACITY ( TON/HR ) MAKERREMARK SAND MIXER 2STM 30120G.F, SWISS 1DW 29/5120EIRICH, GERMANY IRON-CASTING DIVISION REVIEW

10 10 NAMEQTY CAPACITY POWER ( KW ) MAKER REMARK MELTING FURNACE 35 TON/HR3,000PILLAR,USA 38 TON/HR4,000PILLAR,USA 310 TON/HR4,000PILLAR, USA HOLDING FURNACE 220 TON 500INDUCTOTHERM, USA AUTO POURER 1 5TON 200G.F, SWISS 2 4TON 300CIME,ITALY 1 5 TON 200 INDUCTOTHERM, ENGLAND 3) Melting - MIDDLE FREQUENCY INDUCTION MELTING 5. Main Production Equipment IRON-CASTING DIVISION REVIEW

11 11 NAMEQTY CAPACITY MAKER REMARK AUTO SHOT M/C 1 16 TON/HRBMD, GERMANY 114 TON/HRSEKWANG, KOREA HANGER SHOT M/C 110 TON/HRSEKWANG, KOREA APRON SHOT M/C 4 1 TON/BATCHSEKWANG, KOREA AUTO GRINDER 87.5 TON/HRDONGJU/JINJU, KOREA 4) Finishing 5) Core NAMEQTY PATTERN SIZECAPACITYMAKERREMARK COLD CORE M/C 51000* BLOW/HR YOUNGJIN, KOREA 21000* BLOW/HR 5. Main Production Equipment IRON-CASTING DIVISION REVIEW

12 12 NAMEQTY CAPACITY MAKER REMARK CNC LATHE44 QT18N 外 HYUNDAI T/CENTER19 SPT V30T 外 HYUNDAI M.C.T7 VM50 外 DOOSAN OIL PRESSURE PRESS8 50TON 外 GYUNG IL ENG WASH’G M/C2SEOJIN TECH BALANC’G M/C8AKASHI BROACH’G M/C1KOREA BROCHI GROOV’G M/C2GYUNG IL ENG GRIND’G M/C1DASHO ROBOT6HYUNDAI 6) Machine Shop 5. Main Production Equipment IRON-CASTING DIVISION REVIEW

13 13 NAMEQTY MODEL MAKER REMARK HOBBING M/C21 JDH-3 外 CHEIL (KOREA) HEAT TREATMENT11NORMALIZING/TEMPERINGK.H.F (KOREA) AUTO WELDER3CO2KOJIMA (JAPAN) WASHER3OS HSCHEIL (KOREA) TRIMMING M/C2-KOJIMA (JAPAN) PRESS2400TON/60TONDONG MYUNG (KOREA) COILING M/C13RC-10KOJIMA (JAPAN) BAND SAW1WBS-550SWONKONG (KOREA) SHOT BLAST1SKA-10ASEKWANG (KOREA) CHAMFERING M/C1-DAE-GU (KOREA) MAGNET TESTER1-D/M ENG (KOREA) 7) Ring gear Shop 5. Main Production Equipment IRON-CASTING DIVISION REVIEW

14 14 DESCRIPTIONNAMEQTYSIZE REMARK MATERIAL TESTING UNIVERSAL TESTER1MAX 20TONPROPERTY BRINELL HARDNESS TESTER3MAX 3TONPROPERTY SPECTRO-METER215ELEMENTS, 1/1000%COMPOSITION OPTICAL MICROSCOPE2*50 ~ *400MICROSTRUCTURE VICKERS HARDNESS TESTER2PVK-2(50KGF)PROPERTY ND TESTER140 ~ 90%NODULARITY C.E METER4C.SI(1/100%)COMPOSITION 7) Testing & Measurement Equipment 5. Main Production Equipment IRON-CASTING DIVISION REVIEW

15 15 DESCRIPTIONNAMEQTYSIZE REMARK NON-DESTRUCTIVE X-RAY1IMAGETYPE(MAX 60T) MAGNETIC PARTICLE TESTER1MSK-04 PAINTING TESTING SALT SPRAY TESTER1MK-9904 DIMENSION CMM2RS25(762 ×762 ×686) 2-DIMENSION4MITUTOYO RA400 CONTOUR ROUNDNESS1MITYTOYO RA400 CONTOUR & ROUNGHNESS1KOSAKA SEF30D 7) Testing & Measurement Equipment 5. Main Production Equipment IRON-CASTING DIVISION REVIEW

16 16 RAW MATRIAL CHARGINGMELTINGINOCULATION ND Tester Spectrometer GATE REMOVAL AUTO POURING COOLING ADDITIVES MOLDING LINEMIXINGSCALING SAND CORE PATTERNCORE M/C GRINDINGSHOTRE-SHOTEDP TURNINGDRILL& TAPPACKING TRANSPORT MACHINE SHOP INSPECTION - In-Line 6. Production Process Flow IRON-CASTING DIVISION REVIEW

17 17 TS 16949/ISO14001 and QS Certificates

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