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OR-PR 156 Task 7 Fabricate a Varus/Valgus Control Strap For an AFO.

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Presentation on theme: "OR-PR 156 Task 7 Fabricate a Varus/Valgus Control Strap For an AFO."— Presentation transcript:

1 OR-PR 156 Task 7 Fabricate a Varus/Valgus Control Strap For an AFO

2 Reinforcing the Strap  Cut out your leather strap from the metal template and place it unfinished side up on the table  Cut a piece of 1/2” dacron tape the length of the strap minus 1” in from each end  Cut the strap where indicated almost, but not completely, through the tape  Glue the tape down on the strap as shown

3 Padding the Strap  Turn the strap over finished side up

4 Padding the Strap  Turn the strap over finished side up  Place a piece of 1/8” soft foam underneath the strap as shown  Trace around the strap as indicated 3/4” 4”

5 Padding the Strap  Cut out the traced shape

6 Padding the Strap  Cut out the traced shape  Sand the edges where shown creating a 1/4” bevel

7 Padding the Strap  Cut out the traced shape  Sand the edges where shown creating a 1/4” bevel  Turn the strap unfinished side up, turn the pad over and glue it to the strap

8 Padding the Strap  Sand the edges of the foam flush with the strap  Bevel the edges back 1/4” on the sides and 3/4”-1” up from the bottom

9 Lining the Strap  Turn the strap over finished side up

10 Lining the Strap  Turn the strap over finished side up  Fold the foam over the top edge and glue down  Stretch and glue a piece of cream cow to the unfinished side as shown

11 Lining the Strap  Make (2) cuts in the cream cow as shown 1/4” to the outside of the foam pad 1/4”

12 Lining the Strap  Fold the cream cow down over the pad and glue

13 Lining the Strap  Fold the cream cow down over the pad and glue  Sew the cream cow to the strap as shown

14 Lining the Strap  Trim the cream cow from the strap  Now trim the cream cow along the edge of the foam pad

15 Attaching the Buckle and Billet  Cut out a leather billet to these dimensions  A 5/8” buckle will be used 1 3/8”1 5/8” 7/8” 1” 5/8”

16 Attaching the Buckle and Billet  Skive the ends on the unfinished side

17 Attaching the Buckle and Billet  Slip the billet through the buckle and glue down  The ends will be staggered as shown Bottom Top

18 Attaching the Buckle and Billet  Place the billet on the strap so that the end of the buckle is 1/2” back from the edge of the strap  Once the billet is sewn to the strap the project is completed END


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