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Manual Flo-tap Installation Instructions Quick Installation Guides: 00825-0400-4809 rev. EA – 485 Flanged Flo-tap 00825-0500-4809 rev. DB – 485 Threaded.

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Presentation on theme: "Manual Flo-tap Installation Instructions Quick Installation Guides: 00825-0400-4809 rev. EA – 485 Flanged Flo-tap 00825-0500-4809 rev. DB – 485 Threaded."— Presentation transcript:

1 Manual Flo-tap Installation Instructions Quick Installation Guides: rev. EA – 485 Flanged Flo-tap rev. DB – 485 Threaded Flo-tap

2 NomenclatureNomenclature Support Plate Top Plate Head Plate Lock Nut (Retraction Drive Nuts) Instrument Connections Insertion Rods Full Port Isolation Valve Full Insertion Marking Nut Insertion Drive Nuts

3 Weld the Mounting Hardware Onto the Pipe Threaded Flo-tap Flanged Flo-tap

4 Tack Weld the Mounting Hardware with 4 Equal Length Tacks Tack weld anywhere on the mounting hardware Then again directly across from the first tack weld Then on the other 2 sides 2 1 3

5 Check to See that the Mounting Hardware is Level and Square If it’s not, use a rubber mallet to lightly adjust the hardware and recheck

6 Verify that the ODF Dimension Matches What is Listed in the QIG The ODF is the dimension from outside pipe diameter to face of flange 485

7 Verify that the ODF Dimension Matches What is Listed in the QIG The ODF is the dimension from outside pipe diameter to face of flange For Threaded Flo-tap the dimension from the pipe OD to the top of the threadolet is called LMH: 485 Sensor Size 1: 1.38-in. (35 mm) 485 Sensor Size 2: 1.56-in. (40 mm) 485 Sensor Size 3: 2.06-in. (52 mm)

8 Complete a Continuous Weld Around the Perimeter of the Unit

9 Attached the Full Port Valve to the Mounting Hardware Threaded Flo-tap First, thread the guide nipple into the mounting then thread the valve Flanged Flo-tap The valve stem should be in-line with the pipe so it will not interfere with the insertion rods The valve must be a full port valve to allow the Annubar to pass through the valve into the pipe ODV

10 Verify the ODV Dimension The ODV is the dimension from the outer diameter of the pipe to the top of the valve Flo-tap / Flange Rating485 Sensor Size585 Sensor SizeODV Dimension Threaded in. (190.9 mm) in. (207.5 mm) ANSI 150 # in. (266.7 mm) ANSI 300 # in. (298.5 mm) ANSI 600# in. (357.2 mm) ANSI 150 # in. (285.8 mm) ANSI 300 # in. (330.2 mm) ANSI 600# in. (416.0 mm) ANSI 150 # in. (323.9 mm) ANSI 300 # in. (412.8 mm) ANSI 600# in. (495.3 mm)

11 Drill the Hole by Using a Hot Tap Drilling Machine Tag with correct drill hole size attached to the Annubar Guide Ring in Rosemount Supplied Mounting Hardware

12 After the Hole is Drilled, Retract the Drill Past the Valve and Close the Valve Vent drilling machine and remove the per manufacturers and site procedures Threaded Flo-tapFlanged Flo-tap Remember that the hot tap drilling machine is under pressure and exposed to the process fluid

13 Attach the Fully Retracted Flo-tap Assembly to the Valve Threaded Flo-tap

14 Attach the Fully Retracted Flo-tap Assembly to the Valve Flanged Flo-tap – Use a hoist strap and crane if needed

15 Quickly Open and Close the Valve to Pressurize the Annubar, Check for Leaks

16 If Leaks are Present, Tighten the Packing Gland Nuts

17 Loosen the Insertion Limiting Nuts

18 Simultaneously Tighten the Insertion Drive Nuts to Insert the Annubar

19 Lower the Head Plate Lock and Full Insertion Marking Nuts to the Head Plate Head Plate Lock Nut Full Insertion Marking Nuts

20 To Retract the Annubar – Loosen the Retraction Limiting Nuts Retraction Limiting Nuts (Same as Insertion Drive Nuts)

21 Loosen the Retraction Drive Nuts to Retract the Annubar

22 Other Installation Considerations During insertion, the rods can twist and the top plate and support can come out of alignment. –Makes insertion difficult –Hit the top plate with a rubber to put them back in-line


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