2ObjectiveIntroduce students to the TDL Career Cluster: Warehouse and Distribution Center OperationsStorage and Distribution Manager(Content Standard #1)Introduce Students to Warehouse Operations(Content Standard #3)
3Warehouse Operations Warehouse: A warehouse is a commercial building used for storage and distribution of goods.Warehouses are used by manufacturers, importers, exporters, wholesalers, transport businesses, etc.
4Warehouse LayoutWarehouses must be laid out so they can function in the most efficient manner possibleDifferent industries have different warehouse layoutsEXAMPLE: Food warehouses may have a freezer section, cooler section, and dry foods area.
5Warehouse LayoutRacking and isles always runs toward the dock doors when in the same room as the dock doors.Racking must also take in consideration any I-beams or other obstructions.
6Warehouse Layout Each section of racking is called a “bay.” Each bay usually holds 2 or more pallets.Racking is usually 1 to 6 bays high (depending on how much space is available in the warehouse.Each bay usually has a label with a identification number.
7Warehouse LayoutEach section must have 3” on each side (front and back) free for the pallets to “hang over” the racking.This is a OSHA Standard3 inches for each pallet
8Warehouse LayoutThis is an example of what happens when the racking does not have 3” on each side!A standard pallet is usually 40” wide by 48” deepMost pallets cannot be stacked higher than 60”
9Warehouse LayoutA functional design must also take into consideration the isle space (area between the racks.)If the isle does not allow enough space for the material handling equipment (fork lifts and pallet jacks) to function properly, productivity goes down greatly.
10Warehouse Design Project For this project, you will use AutoCAD to layout a floor plan for a food distribution warehouse.You will be responsible for creating a layout that is effective and efficient.You will also be responsible for submitting a “bid” or price tag for the racking and fork lifts included in this solution.
11Warehouse Constraints The total area of this warehouse is roughly 194’ x 173’ not including walls and dockRooms included in the warehouse are:2 Dry Goods Rooms3 Cooler, or Refrigeration Rooms1 Freezer
12Racking Constraints Racking measurements are as follows. 3’ 6”Racking measurements are as follows.Each section will be 4 bays highEach bay =$1, ($1, x 4 bays high = $4, per section)7’ 11”7’ 8”3’
13Material Moving Equipment Constraints: Chose one of these fork trucks for your warehouse design.Yale SS-BEIsle width: 114”$35,000.004,000-5,000 lbsYale NS-AFIsle width 90”$50,000.004,000-5,000 lbsYale NTA-SAIsle width: 66”$75,000.003,000-4,000 lbs
14BidNumber of bays in your design x $1, per bay = total racking costCost of fork lift you selected to go along with your design = total material handling equipment costTotal Racking Cost + Total Material Handling Equipment Cost = Total Bid