We think you have liked this presentation. If you wish to download it, please recommend it to your friends in any social system. Share buttons are a little bit lower. Thank you!
Presentation is loading. Please wait.
Published byMadeleine Clutter
Modified about 1 year ago
M ASS P RODUCTION IN M ANUFACTURING Copyright © Texas Education Agency, All rights reserved Principles of Manufacturing 1
T YPES OF M ASS P RODUCTION Custom Manufacturing Intermittent Manufacturing Continuous Manufacturing Just-In-Time Flexible Manufacturing 2 Copyright © Texas Education Agency, All rights reserved
C USTOM M ANUFACTURING Producing a small number of products made to customer specifications. 3 Copyright © Texas Education Agency, All rights reserved
I NTERMITTENT M ANUFACTURING Producing parts in groups instead of continuously. Making small batches of parts when needed, and then changing to different parts. 4 Copyright © Texas Education Agency, All rights reserved
C ONTINUOUS M ANUFACTURING Producing parts in a steady flow. 5 Copyright © Texas Education Agency, All rights reserved
J UST -I N -T IME The use of a production strategy to make products when ordered and not stock piling materials or finished products. Material and parts arrive at the production line when needed. 6 Copyright © Texas Education Agency, All rights reserved
F LEXIBLE M ANUFACTURING The ability to easily change tooling, materials, and equipment to produce different products. 7 Copyright © Texas Education Agency, All rights reserved
P RODUCT P ROTECTION When a product is invented the person or company will apply for a patent. Patents are licenses assigned by the government to protect the inventor from someone else copying their product. The US Patent Agency keeps track of all new ideas and inventions. 8 Copyright © Texas Education Agency, All rights reserved
P ATENTS The United State Patent and Trademark Office has educational material for students. Inventnow is a game for students to use to invent a product and start the patent application. Inventnow Icreatm Curriculum has information about Patents and Trademarks. Icreatm Curriculum ds/kid_tm_curriculum.html ds/kid_tm_curriculum.html 9 Copyright © Texas Education Agency, All rights reserved
T EXAS P APER T OWEL H OLDER Mass Production Project 10 Copyright © Texas Education Agency, All rights reserved
P LANS 11 Copyright © Texas Education Agency, All rights reserved
T EXAS P APER T OWEL H OLDER All jigs, fixtures and patterns will be provided by the teacher. Base is made from a 1 X 10 pine board, 1”, 3/8” and ¼” dowels, a wood screw and 4 rubber bumpers / felt pads. 12 Copyright © Texas Education Agency, All rights reserved
P ARTS OF P APER T OWEL HOLDER Cap with ¼” dowel Post Tear Bar Base 13 Copyright © Texas Education Agency, All rights reserved
B ILL OF M ATERIALS FOR ONE P APER T OWEL HOLDER Bill of Materials Part Name QuantityThicknessWidthLength Board Footage Base1¾”9 ½”.75 Cap1¼”2” dia. Post11” dia.10 ¼” Bar13/8” dia.6 ¾” Cap Peg1¼” dia.1 ½” Wood Screw 1 #8 Flathead 1 ½” 14 Copyright © Texas Education Agency, All rights reserved
T EXAS B ASE Cut base to 9 1/2” x 9 1/2” square size using radial arm saw. Use oversized pattern to draw layout, cap and hole placement on base. Use 2” hole saw to cut out cap. Cut out shape on band saw or scroll saw. Drill holes in base using drill press. Attach finishing jig to bottom of base with screws. Use router with a straight bit to cut base to final size. Remove jig from base and route the top edge with a round over bit. 15 Copyright © Texas Education Agency, All rights reserved
16 Drill 1” hole 3/8” deep for towel post as marked. Drill 3/8” hole 3/8” deep for tear bar as marked. Drill 1/8” hole in bottom center of 1” hole. Sand surface with 120 grit sandpaper. Sand surface with 220 grit sandpaper. Copyright © Texas Education Agency, All rights reserved
P OST Cut 1” dowel to 10” length using the fixture. Drill ¼” hole ¾” deep in center of one end of the post using fixture. Sand post with 120 grit sandpaper. Sand post with 220 grit sandpaper. 17 Copyright © Texas Education Agency, All rights reserved
T EAR B AR Cut 3/8” dowel to 6 ½” length using fixture. Sand dowel with 120 grit sandpaper. Sand dowel with 220 grit sandpaper. 18 Copyright © Texas Education Agency, All rights reserved
C AP Using jig to hold cap, sand edges using disk sander. Use the non slip router pad to hold the cap and rout both edges using a router and round over bit on. Sand cap with 120 grit sand paper. Sand cap with 220 grit sand paper. Cut 1/4” dowel to 1 ½” length using fixture. Glue into hole in center of cap. 19 Copyright © Texas Education Agency, All rights reserved
A SSEMBLY Mount rubber bumpers or felt pads to cover the holes on bottom of base made when attaching finish jig. Glue post into 1” hole on base. Install screw into 1/8” hole from underneath side. Glue tear bar into 3/8” hole in base. Allow glue to dry. Inspect and sand again if necessary. Finish project using approved finish materials. 20 Copyright © Texas Education Agency, All rights reserved
R ESOURCES How It’s Made videos New VW Car Factory in Dresden, Germany New VW Car Factory in Dresden, Germany el=0 21 Copyright © Texas Education Agency, All rights reserved
By: Lindsay Myers. Gather wood (cherry, walnut, maple) Plane wood (walnut – 1/8 in, all else – ¾ in) Joint one side of each board Cut boards to width.
Woodwork Joints 2. Dowel Joint Dowel Jig Dowel joints have now replaced many traditional joints in factory made furniture where holes can be drilled accurately.
Mousetrap powered car that is quick and cheap to build but performs well. Design by Bill Kuhl Copyright 2010http://www.scienceguy.org.
Blue Ridge Braves – Tips and Tricks Session Kevin and Ryan Cook.
The Life Cycle of a Pencil Harry and Dominic. Design The pencil is a small wooden writing utensil with an rubber eraser at one end and a stick of graphite.
Objective Use agricultural mechanics tools properly and safely.
Autodesk Inventor: Part 3 Creating a Drawing Once a part has been finalized and fitted into the assembly, a Drawing needs to be made, so a diagram of the.
By: Pooria Gill Ph.D. of Nanobiotechnology
Materials processing and forming Year 11 Resistant Materials PK/2011 Bitesize clip – Production techniques
Sectional Assembly and Installation. Sectional Assembly & Installation Items Needed for Installation 1)6D Galvanized Screws 2)Silicone 3)1 ½ x 1 ½ x 3.
Section Goals Understand Tables Know how to create, edit, and use Tables Investigate ‘nesting’ Tables Be able to format Tables.
Rocketry Motion Students will participate in the construction of a self- made rocket. Requirements -- Listen Carefully to each direction. -- Keep up with.
House Construction (Foundation Plans). Objectives: Compare various construction techniques/ materials Compare various construction techniques/ materials.
Building a Deck By: Jessica Graziosi Sat. 8-12:30.
Thule Smart RV Pod Kit Installation For Smooth-Sided Fiberglass RVs.
NAME CLASS HOMEWORK. Collect a range of theme images depending on what images you want on your bag.
With Miss R. LessonHomework FIRST LESSON Introduction Getting to know you. Write 250 words on your interests and what you hope to achieve during your.
Schoolwires Teacher Web Pages Quick Tutorial. You already know how to teach. The ability to create your own web pages is just another tool in your tool.
Textiles – Jazzy Hat Project Name - Year Group - Homework Booklet.
Copyright©amberpasillas2010. Today we are going to find the Area of Parallelograms a nd the Area of Triangles.
Credit Card Organizer Alex Jury David Turner EN100 Spring 2006.
Thinking Like an Engineer Innovations and Inventions.
SOHO Instructions Cut out the lower bus bottom panels, sides, and top deck. Glue bottom panels together. Fold the side panels on the lines, bending tabs.
Creating a Classroom Wikispace This tutorial will guide you through steps to create a classroom Wikispace. It would be beneficial to go through the entire.
Objective Explain the uses of power tools to perform tasks in agricultural mechanics.
Chapter 2 By: Mr. Latibeaudiere. The following presentation will provide information regarding the use of technology. First of all it explains control.
2010 Dynamics GP Client Conference Microsoft Dynamics GP – Tips, Tricks & Secrets.
These sell for 16 – 40 cents.. If you are really clever, you could make this! 72 needed – but this is just “art” – someone must make the pencils.
Inventory Valuation for Year End Closing SAP Best Practices.
INSTALLATION MANUAL 1.Organize the tools and equipment 2.Organize the materials daily 3.Personnel management (lead men & helpers) 4.Record Keeping A.Time.
© 2016 SlidePlayer.com Inc. All rights reserved.