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Multiple Product Campaign Run incl

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Presentation on theme: "Multiple Product Campaign Run incl"— Presentation transcript:

1 Multiple Product Campaign Run incl
Multiple Product Campaign Run incl. MQC SAP Best Practices for Chemicals (France) SAP Best Practices

2 Scenario Overview Purpose and Benefits: Purpose
The purpose of to describe business processes related to Product Campaign within SAP ERP.

3 Scenario Overview SAP Applications Required: Required
SAP ECC 6.0 EhP3 Company roles involved in process flows Production Planner Shop Floor Specialist

4 Color Paints Manufacturing Process
The discontinuous batch oriented Color Paint manufacturing process involves four major steps: Preassembly & Premix Pigment Grinding & Milling Product Finishing & Blending Product Filling & Packaging Blending, Filling & Packaging are covered through existing scenarios in Best Practices for Chemicals. Color Paint Manufacturing process (to be mapped in this scenario) is a batch oriented discontinuous process involving steps like mixing, grinding & finishing. In the manufacture of inks and paints, a technique called a color-run is used. Color-run refers to run schedule where one manufactures the lightest color first, such as light yellow followed by the next increasingly darker color such as orange, then red and so on until reaching black and then starts over again. This minimizes the cleanup and reconfiguring of the machinery between each batch.

5 Production Processes: Batch Production for Yellow Paint
Plant 1000 Description Mat type Mat Nr WM managed QM active Batch managed Paint, Yellow YQBM CH-3100 Discontinuous Production: Filling, Heating, Grinding, Dispersing Mixing in Storage Tank Acrylic Resin YQRM CH-1010 Additive BG99 YQAI CH-1020 Solvent (Grade A) ROH CH-1430 Pigment, Yellow ROH CH-1441 Active Ingredient Processing (Procurement & Manufacturing) Acrylic Resin (residue) YQRM CH-1010 Acrylic Resin (new delivery) YQRM CH-1010

6 Production Processes: Batch Production for Black Paint
Plant 1000 Description Mat type Mat Nr WM managed QM active Batch managed Paint, Black YQBM CH-3110 Discontinuous Production: Filling, Heating, Grinding, Dispersing Mixing in Storage Tank Acrylic Resin YQRM CH-1010 Additive BG99 YQAI CH-1020 Solvent (Grade A) ROH CH-1430 Pigment, Black ROH CH-1442 Active Ingredient Processing (Procurement & Manufacturing) Acrylic Resin (residue) YQRM CH-1010 Acrylic Resin (new delivery) YQRM CH-1010

7 Multiple Product Campaign Run Scenario – Mapping in SAP – Process Steps
Enter Planned Production Quantities MD61 Adjust Production Plan Run MRP MD02 Check Stock / Requirements List MD04 Capacity Overload Yes No Collective Conversion of Planned Orders COR8 Run MRP MD02 Check Stock / Requirements List MD04 Execute Production for same color paint run as per schedule CORK Execute Production for new color paint run as per schedule CORK Capacity Overload Yes Change converted Process orders COR2 No Execute Cleaning / Change-over activities COR6N Execute Production as per Schedule CORK No Cleaning Required Yes Confirm end of a run – Final Confirmation CORK Create Cleaning / Change-over Order CORO

8 Multiple Product Campaign Run Scenario - Enhancements
Start of Next color paint (like Yellow Paint) run is preceded by a cleaning of common resource. A cleanout order is proposed when final confirmation for a processing step (phase) identified with Cleaning Reqd checkbox ticked (defined by user fields) is being saved. This is set up through user exit - CONFPI05 (Process order conf.: Cust. spec. enhancements when saving) Common Resource Cleaning is mapped through creation & release of Cleanout Order (Process order without material). It is used to record and account activities & materials consumed during the cleaning process. The Cleanout order can settled to a cost center or to paint being manufactured in next run Completion of common Resource Cleaning is ascertained through activation of User Status – ZCL (Resource Cleaning Completed). This user status is set when the process order is fully confirmed (CNF) Material Quantity Calculation (MQC) formula is used to calculate quantity for solvent (CH-1430) to be added in the manufacturing process. It is calculated based on active ingredient proportion in batch selected for additive (CH-1020) Formula defined for solvent (CH-1430) ensures that solvent to paint ratio is maintained to maxm 40%. If solvent quantity calculated using Active ingredient content in batch of additive (CH-1020) is more than 40 % then keep original ratio (35%) otherwise use the calculated value. This ensures that solvent to paint ratio is maintained appropriately

9 Copyright 2008 SAP AG. All Rights Reserved
No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. SAP, R/3, xApps, xApp, SAP NetWeaver, Duet, SAP Business ByDesign, ByDesign, PartnerEdge and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG in Germany and in several other countries all over the world. All other product and service names mentioned and associated logos displayed are the trademarks of their respective companies. Data contained in this document serves informational purposes only. National product specifications may vary. The information in this document is proprietary to SAP. This document is a preliminary version and not subject to your license agreement or any other agreement with SAP. This document contains only intended strategies, developments, and functionalities of the SAP® product and is not intended to be binding upon SAP to any particular course of business, product strategy, and/or development. SAP assumes no responsibility for errors or omissions in this document. SAP does not warrant the accuracy or completeness of the information, text, graphics, links, or other items contained within this material. This document is provided without a warranty of any kind, either express or implied, including but not limited to the implied warranties of merchantability, fitness for a particular purpose, or non-infringement. SAP shall have no liability for damages of any kind including without limitation direct, special, indirect, or consequential damages that may result from the use of these materials. This limitation shall not apply in cases of intent or gross negligence. The statutory liability for personal injury and defective products is not affected. SAP has no control over the information that you may access through the use of hot links contained in these materials and does not endorse your use of third-party Web pages nor provide any warranty whatsoever relating to third-party Web pages.


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