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Noman Terry Towel Mills Limited. NTTML AT A GLANCE Began Production in 2012. Factory in Gazipur (one hour away from the Zia International Airport) $50.

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Presentation on theme: "Noman Terry Towel Mills Limited. NTTML AT A GLANCE Began Production in 2012. Factory in Gazipur (one hour away from the Zia International Airport) $50."— Presentation transcript:

1 Noman Terry Towel Mills Limited

2 NTTML AT A GLANCE Began Production in Factory in Gazipur (one hour away from the Zia International Airport) $50 Million Revenue in 2014 Highest Capacity in Bangladesh (70 Ton Terry / 25 Ton Dyed Yarn per day) Latest production technology in use: Fully automated beam stacker State-of-the-art auto stitching Printing (Max. 6 colors. 5 Ton Capacity Air jet looms (Dobby & Jacquard) Electrical Dobby with Terry Motion Direct & Sectional Warping

3 Product range BATH BEACHBATH BATH HAND TOWEL TOWEL MAT SHEET TOWEL HOODED KITCHEN WASH TERRY BATH TOWEL TOWEL CLOTH BIBROBE SOLID DYED YARN DYED VELOUR EMBROIDERY Ring Spun Combed Egyptian Organic Supima

4 Product Finishes & Certifications Bleach ResistantCosmetic CareHydrophilicAnti-BacterialBleach FastQuick DryAir Reach TreatmentSoil Release

5

6 Panta-Rei Biological Effluent Treatment Plant (255 M3 / hour capacity) Reduce pollution / Reduce energy consumption / Prevent soil contamination COMPLIANCE: ENVIRONMENT Digital control from a central control room. BOD sensor with incubator ( For BOD test). Spectrophotometer (For COD test). Thermo reactor (For COD test). Microscope ( For Bacteria analysis). Multi-meter (For TDS, pH, DO, etc). Precision balance.

7 Compliance: Social Women Empowerment Timely Salary disbursement through ATM cards Minimum wage Casual Leave Earned Leave Festival Leave Medical Leave Maternity leaves Day care center for infants Medical Facility Living accommodations for plant workers Hygienic dining facility & pure drinking water Training Center for human development Noise Level Tracking and Monitoring Gratuity Group Insurance No Child Labor Factory Approved By: H&M, Kmart, Lidl, Kik, Otto, Zeeman, Rusta, Matalan, La Redoute, Bonprix

8 Our Suppliers (Machineries)

9 Project Status Infrastructure  Started Operation from Mid-2012  Fully operational factory  SQM land  2 dormitories  2 Production Sheds Consumption  Gas: 0.30 cubic meter/ KW  Water: 200 cubic meter/hour  Yarn: 50 tons/day Logistics  Covered Van: 46  Fork Lift: 06  Ramp: 01

10 Project Status Utility  Generator: 10  Capacity : 18 MW  Present productivity: 14.4 MW  Boiler : 08  Capacity: 72 tons  Present Productibity:54 tons/day  13 air compressors for all kinds of production facilities  Capacity: cubic meter/ hour  7.5 MW from the Govt. as backup  Hot water recovery plant.  Condensed steam recovery plant.

11 The machines yield approximately 250 metric tons daily Equipped with Ring Frame and Open-End or Rotor facilities can offer carded, combed and compacted yarns). Total 400,000 spindles Spinning

12 Warping M/C: 11 Capacity: 63 tons/day Present Productivity: Sizing M/C: 09 Capacity: 63 tons/day Present Productivity: 32 tons/day Preparatory

13 Total Machine:34 Total Spindle:4688 Capacity: 15 tons/day Present Productivity: 12 tons/day Doubling & Twisting

14 Total Loom: 246 AIR JET LOOM Total capacity: 50 tons/day Present productivity: 40 tons/day Capacity utilization: 80% In Process: 74 more AIR JET Loom Future Plan:100 tons/day Weaving

15 Total machine(Soft Flow): 16 J-Box: 2 Capacity:70 tons/day Present Productivity: 35 tons/day Capacity utilization: 50% Hydro extractor: 05 Rope Opener: 02 Stenter Machine: 01 Loop dryer: 03 Future Plan: 100 tons/ day Wet Processing

16 Total machine: 37 Total capacity: 25 tons/day Present productivity: 12 tons/day Capacity utilization: 48% RF dryer: 03 Yarn Dyeing

17 Total Machine: 651 Total capacity: 45 tons/day Present productivity: 35 tons/day Capacity utilization: 77.77% Stitching

18 Quality in Focus In-House Laboratory with all facilities ISO & are under implementation Well defined & practised startup process procedure Zero Tolerance approach in final inspection Final inspection with calibrated final Inspector Process control using tools (FMEA, Root Cause Analysis, Kaizen, Continuous Improvement, Process approach, Process mapping, SIPOC, SPC) Fully established traceability procedure

19 Lab & Testing Facility Color fastness to wash (Gyro wash, James Heal, England). Shrinkage and Durability (Washcator, Jams Heal, England) Auto dispenser. Color fastness to saliva testing machine. Color fastness to rubbing (James Heal, England). Universal strength tester (Titan, James Heal, England). Sample dyeing Machine Sample padding mangle Mini dryer Mini tumbler Precision Balance Light box (Verivide) Spectrophotometer for color assessment & recipe preparation. Auto Dispenser

20 Capacity: 6000 m3/day Digital control from a central control room BOD sensor with incubator ( For BOD test) Spectrophotometer (For COD test) Thermo reactor (For COD test) Microscope ( For Bacteria analysis) Multi-meter (For TDS, pH, DO, Temperature etc) Precision balance Biological Effluent Treatment Plant

21 WHY US? High Quality at Competitive Prices Product diversity & strength Highly Compliant Factory Committed to environment Motivated Workers Trained Management Continued investment on technology DUTY FREE ACCESS IN:

22 THANK YOU! For more info, please visit:


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