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Brewery Industry PREPARED BY Selin KAYA Reyhan ŞENGÜR Ayça TANRIÖVER Sibel KIZILGÜL.

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Presentation on theme: "Brewery Industry PREPARED BY Selin KAYA Reyhan ŞENGÜR Ayça TANRIÖVER Sibel KIZILGÜL."— Presentation transcript:

1 Brewery Industry PREPARED BY Selin KAYA Reyhan ŞENGÜR Ayça TANRIÖVER Sibel KIZILGÜL

2 Malt Production and Handling Wort Production Beer Production BREWERY PROCESSING

3 BEER PRODUCTION Figure1: Steps of Beer Production in Efes Pilsen

4 Beer Production Milling Mashing&Lautering Wort Boiling&Cooling Fermentation Cask Racking&Filtering Bottle Filling Pasteurization&Packaging

5 Sub fermenting tecnique : Lager fermenting period :8-10 days Top fermenting tecnique :Ale fermenting period: 3-6 days Fermentation

6 Types of productions in Efes Pilsen Shelf- life:12 months Shelf -life: 4 months Shelf- life: 1 month

7 Water consumption for breweries: 4 – 6 m 3 water/m 3 beer produced Production process 21 days EFES PİLSEN

8 Organic components in brewery effluents are : Sugar Soluble starch Ethanol Volatile fatty acids EFES PİLSEN

9 The waste water consist of: Process water Domestic waste water CIP (cleaning in-line) wastes Effluent of Plant

10 Brewery Effluent Composition Brewery Effluent Composition Table1.Typical Characteristics of Brewery Effluent

11 Waste Characterization in Efes Pilsen Table2 : Waste characterization of the Plant(October 2009)

12 Table 3: Waste characterization of the Plant(October 2009) Waste Characterization in Efes Pilsen

13 Waste water Screens Mixing&Equalization tank Neutralization tank Anaerobic Treatment Sedimentation Tank Thickener tank Effluent to sewer Treatment Plant Design Information

14 Capacity of plant: 3000 m 3 /day Neutralization Tank:150 m 3 Caustic soda HCl FeCl 3 as tracer UASB reactor biogas production biogas burning Treatment Plant Design Information

15 Sludge Thickener tank Decanter thickening dewatering Landfill sites Sludge Treatment Pathway

16 Temperature: 45°C COD : 53 mg/L TSS : 40 mg/L VFA :1.47 mg/L COD removal efficiency : 92% Biogas flowrate : 614 m 3 /day Average values in plant

17 Figure 2 : Schematic View of Treatment Plant in EFES PİLSEN

18 Comparison with discharge standards in the EU Table 4: Indicative discharge standards in the EU

19 Table5. Discharge Standards of İSKİ(Table 6.3: Sektör: İçki Sanayii (Malt Üretimi, Bira İmali ve Benzerleri)Water pollution control regulations) Comparison with İSKİ discharge standards

20 Biogas (CH 4 ) Construction a biogas plant energy Primary sedimentation Lamella seperator Rehabilitation of Plant

21 References Multilateral Investment Guarantee Agency Environmental Guidelines for Breweries The Institute and Guild of Brewing Convention, Livingstone, Zambia, March 2-7, 2003 Resmi Gazete Tarihi: Resmi Gazete Sayısı: Brewery and Winery Wastewater Treatment: Some Focal Points of Design and Operation, Anto´nio G. Brito, Joa˜o Peixoto, Jose´ M. Oliveira, Jose´ A. Oliveira, Cristina Costa, Regina Nogueira, and Ana Rodrigues,2004 Brewery Industry

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