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Today’s Russian Chlor-Alkali Industry Boris Yagud Executive Director Association “RusChlor”

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Presentation on theme: "Today’s Russian Chlor-Alkali Industry Boris Yagud Executive Director Association “RusChlor”"— Presentation transcript:

1 Today’s Russian Chlor-Alkali Industry Boris Yagud Executive Director Association “RusChlor”

2 The full members in Association “Ruschlor”  Volgograd Open Joint-Stock Company "Kaustik"  Sterlitamak Open Joint-Stock Company “SODA”  Sayansk Open Joint-Stock Company “Sayanskkhimplast”, Sayansk, the Russian Federation;  Kemerovo Limited Liability Company “Khimprom”  Moscow Closed Joint-Stock Company "Russian Centre 'Chlorine Safety"  Novocheboksarsk Open Joint-Stock Company "Khimprom"  Berezniki Limited Liability Company “Soda-Khlorat”;  Closed Joint-Stock Company "Ilimkhimprom", Bratsk, the Russian Federation;  Novomoskovsk Limited Liability Company “Novomoskovskij Khlor”;  Kirovo-Chepetsk Limited Liability Company “Halopolimer”, Kirovo-Chepetsk, the Russian Federation;  Solikamsk Open Joint-Stock Company “Magnievyij zavod”  Volgograd Open Joint-Stock Company "Khimprom"  Skoropuskovsk Limited Liability Company “Sintez”, Moscow Region  Open Joint-Stock Company “WTE Yugo-Vostok” Associate members in Association “RusChlor”  Moscow Limited Liability Company "Sintez"  Irkutsk Limited Liability Company "Giprokhlor"  Izhevsk Limited Liability Company “Gidroproekt”  Dzerzhinsk Limited Liability Company "Uhde"  Moscow Closed Joint-Stock Company “GMZ ‘Khimmash”  Moscow Limited Liability Company “Khlorkompleks”  Moscow Limited Liability Company “Universal”;  Dzerzhinsk Limited Liability Company “Group of Companies ‘Spetsmash”;  Ekaterinburg Closed Joint-Stock Company “Scientific and Productive Enterprise ‘Mashprom”;  Moscow Limited Liability Company “GLYNWED ‘Russia”;  "Chemieanlagenbau Chemnitz GmbH", Germany;  Descote, France  "Midland Manufacturing Inc.", USA;  "Uhde GmbH", Germany;  “Industrie De Nora S.p.A.”, Italy  Phoenix Armaturen Werke Bregel Gmbh, Germany;  Thaletec GmbH, Germany  “Bluestar Beijing Chemical Machinery Co., Ltd”, China;  ISGEC Heavy Engineering Ltd, India  Chem-Tech Engineering srl, Italy  BS&B Safety Systems Ltd., Ireland

3 RusChlor Projects 2011 – 2013 RusChlor Projects 2011 – 2013  formulation of the Russian proposals for the Minamata Convention text;  formulation of the National Development Strategy for the Chlor-alkali Industry for the period from the year 2014 through 2030;  membership in World Chlorine Council (WCC);  participation in formulation of the WCC documents on the industrial safety;  participation in development by the government of the Russian Federation of the new Federal Laws and Rules on the Industrial Safety.

4 Membrane electrolysis Mercury-cathode electrolysis Diaphragm electrolysis

5 1.MODERNIZATION OF THE INDUSTRY SECTOR, WHICH INCLUDES MODERNIZATION OF THE BASIC EQUIPMENT AT THE FACILITIES OPERATING THE DIAPHRAGM AND MERCURY-CATHODE ELECTROLYSIS. 2.PUTTING INTO COMMERCIAL OPERATION OF ONLY SUCH NEW PRODUCTION FACILITIES THAT ONLY OPERATE THE MEMBRANE ELECTROLYSIS. 3.IMPROVEMENT IN THE ENVIRONMENTAL CONDITIONS: –REDUCTION IN THE MERСURY EMISSION; –REDUCTION IN THE USE OF ASBESTOS; –REDUCTION IN THE GREENHOUSE GASES EMISSION AS A RESULT FROM THE REDUCED ENERGY CONSUMPTION. 4.GRADUAL BOTH ECONOMICALLY AND ECOLOGICALLY FEASIBLE CONVERSION OF THE STILL FUNCTIONING PRODUCTION FACILITIES OF THOSE THAT ARE STILL OPERATING THE MERCURY CATHODE ELECTROLYSIS OR THE DIAPHRAGM ONE OR BOTH INTO THE MEMBRANE ELECTROLYSIS TECHNOLOGY.

6 RusChlor Suggestions Accepted by Federal Acts of the Russian Federation Federal Law “On Industrial Safety of Hazardous Production Facilities” (came into the legal force on March 04, 2013); National Standards “Safety Rules for Production of Chlorine and Chlorine-containing Substances” (approved by Federal Service for Ecological, Technological, and Nuclear Supervision and duly registered by the Ministry of Justice of the Russian Federation on December 30, 2013); National Standards “Safety Rules for the Chemically Hazardous Production Facility” (approved by Federal Service for Ecological, Technological, and Nuclear Supervision and duly registered by the Ministry of Justice of the Russian Federation on December 30, 2013).

7 Requirements to the Processes Requirements to the Equipment Design Specifications The standards that specify all the procedures to be followed and technique to be applied in studying, testing, or measuring under the Technical Regulations.

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9 Safety Assessment Report Safety Assessment Report is a single document comprising the risk analysis and certain data on the minimum essential safety measures. The data on the safety measures is supposed to have been initially excerpted from the design, operational, and process control documentation. Safety assessment report is required to be accompanying the machinery or equipment at all the stages of its lifecycle so that the risk assessment data calculated in operational stage upon completion of works on capital repair of the machinery or equipment should be added to the report. GOST R “Safety of the Machinery and Equipment. Requirements as to the Safety Analysis Report” No

10 CONTENTS

11 The organochlorine synthesis industry is clearly underperforming both the qualitatively and quantitatively, which should be mostly accounted for by the poor demand for the products in the market with a possible exception of PVC. Without a considerable economic revival one can hardly expect that the chlororganic products output can rise to any substantial extent in both the short- and mid-term perspective. The rise in the PVC output is hampered by the lack of ethylene in the domestic market.

12 гг гг. Consumers: construction, housing and public utilities,mechanical engineering, packing and wrapping materials, and some other industries.

13 The demand for PVC rose by hefty 34 percent in 2010 compared to the same indicator's previous year’s value. The demand curve has been almost flat since then.

14 The caustic soda Consumption SegmentApparent Consumption of the caustic soda (as of 2013) Customer Share (%) Chemical industry % Production of cellulose, pulp, paper, and cartonboard % Metals industry, including both the extraction and downstream operations % Electric-power industry837428% Oil and gas extraction419724% Food processing350963% Mechanical engineering industry118451% Other479445% Final total %

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