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Concepts of Basic Casting Developed by: Michael Gill, OT/SC Sponsored by: GILTECH, LTD.

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Presentation on theme: "Concepts of Basic Casting Developed by: Michael Gill, OT/SC Sponsored by: GILTECH, LTD."— Presentation transcript:

1 Concepts of Basic Casting Developed by: Michael Gill, OT/SC Sponsored by: GILTECH, LTD.

2 Overview  Objectives  Immobilization  Historical Perspective  Cast Materials  Comparison of Casting Materials  Application of Casts  Cast Modifications  Types of Casts  Potential Complications  Patient Care  Cast Removal

3 Objectives Upon completion of this educational program, participants should be able to:

4 Objectives  Explain the options for external immobilization of orthopaedic injuries.  Differentiate among the various types of commercial casting materials.  Outline the steps involved in the application of plaster, synthetic, and thermoplastic casts.

5 Objectives  Describe the anatomical sites where casts are used to immobilize upper and lower extremity injuries.  Discuss potential complications and nursing interventions associated with orthopaedic casting.

6 Objectives  Outline the care and instruction which must be provided to patients who are wearing casts.  Describe the techniques available for cast removal.

7 Immobilization

8  Prevents displacement, angulations, shortening.  Prevents movement of bony fragments.  Permits normal healing.  Relieves pain.  Permits earlier use of limb.

9 Casting

10 A rigid encasement that surrounds a fracture area. It must extend far enough on either side of the fracture to ensure immobility of the site. Casts are often made of plaster of Pars, but can also be formed from synthetic materials. They can be molded precisely to fit the contours of the affected area.

11 Casting  Primary Casting is used for the initial treatment of a fresh fracture. These are usually made from Plaster of Paris.  Secondary Casting replaces the primary cast. Synthetic materials, such as fiberglass are most often used.

12 Bracing

13 Bracing may be used to secure a fracture while leaving the adjacent joints free to move. It may be applied once the acute symptoms of a fracture, such as pain and swelling, subside. Permitting the patient to retain joint function has been shown to reduce rehab time and stimulate healing.

14 Traction

15 Traction is defined as the application of force to any body part for the purpose of restoring alignment following a fracture, overcoming deformity to relieve muscle spasms or pain, and/or maintaining alignment while a fractured bone heals.

16 Traction  Skin traction – the pull is applied directly on the skin and subcutaneous tissues and indirectly to bones.  Skeletal traction – applied directly to the bone by means of a pin or wire.

17 Historical Perspective

18 Egyptians – immobilized fractured extremities with primitive casts made of linen bandages stiffened with gum. Hypocrites - in the fourth century B.C, immobilized injured extremities by applying bandages that were made rigid with waxes and resins.

19 Historical Perspective Arabs – probably the first to use plaster casts to treat fractures. Europeans – first reported use of plaster casts. Antonius Mathysen – Dutch Army surgeon. First treated battle wounds with bandages impregnated with plaster of Paris in 1852.

20 Historical Perspective 1927 – modern plaster of Paris rolls were developed. A binder, usually consisting of starches, gums and resins, is used to adhere the plaster to the cloth. Most recently, a variety of synthetic and thermoplastic casting materials have been developed.

21 Cast Materials

22 The term “cast” can refer to the rigid outer shell only or both the shell and one or more of the undercast layers placed on the skin. The shell may be made from: - Plaster of Paris - Synthetics (e.g., fiberglass) - Thermoplastic material

23 Plaster of Paris

24  Standard to which all newer casting materials are compared.  Derived from gypsum, or calcium sulfate dihydrate.  When dehydrated, gypsum forms a white powder called plaster of Paris (anhydrous calcium sulfate).

25 Plaster of Paris  When this powder is soaked in water, it recrystallizes in an exothermic (heat releasing) reaction and gypsum is formed. As it sets, the plaster hardens into whatever form it was molded into before setting.  Plaster casts are constructed from bandages impregnated with plaster of Paris.

26 Plaster of Paris  When dry, a plaster bandage resembles a roll of bandage with white powder adhering to it.  When water is added, the plaster becomes highly moldable and paste-like.  Consistency varies from creamy to coarse, depending on type and chemicals introduced. Creamy plaster tends to be less durable.

27 Plaster of Paris  The ultimate strength of a plaster cast can also be improved by addition of resins.  Always follow the manufacturer’s recommendations for storage and rotation of plaster rolls.

28 Undercast Material for Plaster Casts

29 Stockinet  A knitted sleeve used under plaster casts.  Made of cotton.  Rolls of various diameter, may be as long as 25 yards  Cut longer than anticipated cast length.  Wicks moisture away from skin.

30 Undercast Material for Plaster Casts Cast Padding  Made of cotton, rayon, or blend.  Used over stockinet, under plaster casts.  Felt or rubber used for additional padding.  Available in various lengths, on rolls.  Protects against rubbing and ulcerations.  Cushions, but allows cast to conform well.

31 Elastic Plaster Bandages

32  May have rubber elastic fiber added.  Hugs contours and bony prominences.  Can be intimately molded against body part.  No need to tuck, “glove like” fit.  More expensive  Not used alone in weight bearing casts.  Ideal initial layer in any cast.

33 Synthetic Casts

34  Fiberglass casts were introduced in the 1950s.  Originally required activation with an acetone solvent.  Frequent reports of allergic reactions to the solvent led to the introduction of water soluble materials.

35 Synthetic Casts  Today, synthetic casts are made of knitted fiberglass, polyester, or a polyester/cotton blend.  Dipped in room temperature water and applied in manner similar to plaster cast bandages.  Water activated polyurethane resin.  Forms a polymer that links to itself.

36 Synthetic Casts  Extremely high strength-to-weight ratio.  Once activated, resin will not be affected by water again (water resistant).  Mostly used for secondary casting  Enhanced patient ambulation and comfort.  Comes in a variety of types/colors/patterns.  Follow manufacturers directions for storage.

37 Undercast Material for Synthetic Casts

38 Synthetic Stockinet  Used instead of cotton.  Less capacity to hold water than cotton.  Wick moisture out through cast and promote more rapid evaporation.  Barrier between skin and casting material.

39 Undercast Material for Synthetic Casts Cast Padding  Will not hold moisture.  Provides cushioning between cast/skin.  Repels water.  Maintains it’s bulk.  Dries quickly.

40 Thermoplastic Casts

41  Heat sensitive plastics.  Become soft and malleable.  Can be cut and molded to form intricate designs when heated.  When cooled, are lightweight, strong, durable, and radio lucent.  Roll or sheet form, sheets easier to use.  Primarily used to construct splints and braces.

42 Thermoplastic Casts  Classified by temperature required to soften the plastic.  Only low temp thermoplastics can be placed directly on the skin or over a stockinet and be molded. Can be heated in water, hydroculator, or oven at degrees F.

43 Thermoplastic Casts  Medium and high temp thermoplastics can burn the patient and the surgeon or orthopaedic technician. Therefore, cast made of these materials are formed by using previously made plaster molds and the hot material is handled with asbestos gloves.

44 Undercast Material for Thermoplastic Casts

45  Low temp thermoplastic casts are applied directly to the skin.  A stockinet is frequently used as an undercast material if long-term wear is anticipated.  Cast padding is not required.

46 Comparison of Casting Materials

47 Plaster of Paris  Material of choice for primary casting.  Moldable, economic, familiar to surgeons.  Easy to reinforce and remove.  Rarely cause skin irritation.

48 Comparison of Casing Materials Plaster of Paris  Not water resistant.  Relatively heavy, low strength-to-weight ratio.  May take 2-3 days to reach weight bearing strength.  Messy, clogs sink drains.  May break down around a walking heel.  Repairs are difficult.

49 Comparison of Casting Materials Synthetics  Lightweight, porous, water-resistant.  Strong and durable.  Achieve Weight-bearing strength quickly with relatively lightweight casts.  Easy to apply.  No need to remove during radiographic procedures.

50 Comparison of Casting Materials Synthetics  More expensive in cost per roll.  Considered less moldable than plaster.  Can’t be reheated and remolded.  Patient may be allergic to material.

51 Comparison of Casting Materials Thermoplastics  Comfortable, lightweight, strong, durable.  Easy to remove  High strength-to-weight ratio.  Water-resistant and permeable.  Can be reheated for additional molding.  Don’t require padding.

52 Comparison of Casting Materials Thermoplastics  Not as comfortable as plaster or fiberglass.  Initial unit cost is higher.  Some may be awkward to apply.

53 Application of Casts

54 Cast application is as much an art as a science; each practitioner has his/her own technique. The following are general guidelines only. Prior to application of a cast, it’s important to discuss with the patient the purposes of the cast, the area to be encased, probable length of time, and any special concerns or care requirements.

55 Plaster Casts

56 1.Assemble all of the materials needed. 2.Don protective gear. 3.Examine the area to be casted. 4.Apply a stockinet. 5.Apply cast padding. 6.Remove 1 st casting bandage from package. 7.Fold back leading edge of plaster, roll.

57 Plaster Casts 8. Submerge bandage 5 secs, remove water. 9. Place bandage roll on cast padding. 10. Roll bandage in spiral pattern. 11. Apply bandage smoothly, firmly, rapidly. 12. Use a figure 8 pattern for 90 degree angles. 13. Gently rub successive layers of bandages. 14. Apply layers of plaster bandages.

58 Plaster Casts 15. Splinting to reinforce, if necessary. 16. Setting. 17. Drying. 18. Trim cast as necessary. 19. Cushion the margin with stockinet ends. 20. Observe patient for discomfort. 21. Handle wet cast with care.

59 Synthetic Casts

60 1.Assemble materials 2.Don Protective gloves. 3.Examine body part to be casted. 4.Apply stockinet. 5.Apply cast padding. 6.Dip in water for 3-5 secs at degrees. 7.Squeeze roll firmly 4-5 times. 8.Remove roll from water.

61 Synthetic Casts 9.Apply casting tape quickly. 10.Tuck tape if necessary. 11.Splint if necessary. 12.Setting. 13.Just prior to setting, mold cast. 14.Drying. 15.Reinforce or patch any time as needed.

62 Thermoplastic Casts

63 1.Assemble all necessary materials. 2.Examine body part to be casted. 3.Determine initial design. 4.Trace paper pattern. 5.Ventilate material if desired. 6.Heat the sheet. 7.Cut thermoplastic material.

64 Thermoplastic Casts 8. Clean and dry surfaces. 9. Reheat sheet if necessary. 10. Apply cast directly to the skin. 11. Setting. 12. Reheat for further molding if needed. 13. Velcro fasteners or snaps. 14. Create permanent hinge.

65 Cast Modifications

66  A cast window is a square or rectangular area cut and removed from the cast, often to expose a surgical wound or areas where symptoms of pressure develop. The cutout window can be reinserted and secured with adhesive tape or an elastic bandage. If pressure is an issue, replace window with a foam pad to prevent skin bulging.

67 Cast Modifications  When significant swelling is expected, the cast may be split longitudinally (bivalved) after it is applied and before swilling occurs, A 1 cm wide strip of casting material is removed, extending from the distal end to within 2-3 cm of the proximal end of the cast. The bivalved plaster shells are secured with straps, Velcro closures, or specially designed cast closure devices.

68 Cast Modifications  A walking heel or cast shoe may be applied to protect the cast when the patient walks.  Rubber cast soles can be wrapped directly into walking casts when formed or held in position with adjustable straps. They support the toes and foot, improve walking ability.  Cast hinges can be added for joint mobility.

69 Types of Casts

70 Short Arm Cast

71 Cast Dimensions  Fits like a glove.  Immobilizes injured part only.  Full range of motion at elbow (Oppose all fingers to thumb).  Distal border – At distal palmer crease  Proximal border – 2 finger breadths below elbow.

72 Short Arm Cast Stockinet 1. Selection  Width doesn’t restrict widest part of limb.  Length allows extra stockinet to roll back at distal end. 2. Cut thumb holes 3 inches from distal end and ½ inch into stockinet.

73 Short Arm Cast Padding  Size – use largest width that can be controlled.  Typically wrap with 2 layers, except bony prominences, where 4 to 5 layers are required.

74 Short Arm Cast Casting Tape 1. Lower arm cast, 2-inch tape for older children, 3- inch tape for most adults 2. Set extremity in neutral position.  Wrist in slight dorsal flexion.  Neutral ulnar radial deviation 3. Wear gloves.

75 Short Arm Cast Dip Technique 1. Use room-temp water in bucket. 2. Dip tape, squeeze 3 times and remove immediately. Tape sets in 3 minutes. 3. To prolong working time, dip and immediately remove without squeezing. 4. For longest working time. Use rolls right out of pouch. Use spray bottle.

76 Short Arm Cast Application Technique 1. Wrap spirally, overlapping by ½. 2. Use pinch technique between thumb and forefinger. 3. Roll back stockinet at proximal end and capture it with tape. 4. Roll back stockinet at distal end and capture it with tape. 5. Using palms, mold cast with wet gloves until set. 6. Avoid any fingertip pressure.

77 Short Arm Cast Removal Technique 1. Materials needed:  Towel under cast  Safety glasses 2. Keep saw blade perpendicular. 3. Maintain control with thumb or finger on cast. 4. Use in and out motion to avoid heat build-up. 5. Bivalve cast along radial and ulnar borders.

78 Thumb Spica Cast

79 Stockinet 1. Selection  Wide enough to not restrict widest part of limb  Extra length to roll back at both ends. 2. Cut thumb hole 3 inches from distal end and ½ inch into stockinet.

80 Thumb Spica Cast Padding  Size – use largest width that can be controlled.

81 Thumb Spica Cast Dip Technique 1. Use room temp water 2. Tape sets in 3 minutes. 3. To prolong working time, apply tape without dipping. 4. Cast cures to functional strength in 20 minutes.

82 Thumb Spica Cast Application Technique 1. Place hand in “pop can” position. 2. Use 2” stockinet for the arm, 1” for thumb. 3. Use identical padding as for short arm cast. 4. First Tape:  For average adult, 2 rolls or 2” or 1 roll each of 2” and 1” tape.

83 Thumb Spica Cast  For prolonged working time, don’t dip 1 st roll in water.  Cut ½- ¾ way through tape when wrapping thumb for more comfortable fit.  Wrap & cut 3 times around thumb  Finish cast in normal fashion.

84 Thumb Spica Cast 5. Second Tape:  Dip once and squeeze.  If you work fast, dip and squeeze 3 times.  Repeat thumb cut and wrap technique as for 1 st tape. 6. Fold back stockinet at proximal and distal borders. 7. Finish and mold cast.

85 Boxer Cast

86 Cast Dimensions  Full range of motion at elbow. Should have ability to oppose 1 st & 2 nd digits to thumb.  Distal border – tip of 5 th digit.  Proximal border – 2 finger widths below elbow.

87 Boxer Cast Stockinet 1. Width - shouldn’t restrict widest part of limb. 2. Length – allow extra to roll back at distal and proximal borders. 3. Cut thumb hole 3 inches from distal end and ¼ inch into stockinet pieces of 2”, 5” to 6” in length. Cut 1/3 upward on both sides of 1 6” & 1/3 on 1 side of other piece.

88 Boxer Cast Padding  Size – use greatest width that can be controlled ( 2” or 3”).  Wrap 1½ layers. Bony prominence may need 2 – 3 layers.

89 Boxer Cast Casting Tape 1. 2” or 3” should suffice. 2. Set extremity in neutral, functional position (wrist – slight dorsal flexion, MCPs flex at 90 degrees) 3. Buddy tape 4 th & 5 th digits with cotton between them.

90 Boxer Cast Application 1. Place 6” stockinet (with 2 slits) over buddy taped fingers. 2. Add stockinet that extends to the elbow. (trim back to MCPs). 3. Wrap padding spirally overlapping by ½, distally to proximally, and 6” stockinet over thumb rolling down to make a thumb cushion.

91 Boxer Cast 4. Wrap casting tape (usually 2”) distal to proximal. Mold cast into position. 5. Once cast has set, roll stockinet back over cast material and use second roll to cover the ends.

92 Long Arm Cast

93 Indications  For treatment of both bones of forearm and treatment of a supracondylar fracture of the humerus. Cast Dimensions  Distal to palmar crease and proximal to axilla. Stockinet  Use 2”, leave enough distally and proximally to roll back over cast.

94 Long Arm Cast Padding  Begin just distal to palmar crease wrapping spirally, overlapping ½ “ to axilla.

95 Long Arm Cast Application 1. Use 2 rolls or 3” casting tape for average adult. 2. Roll on 1 st roll distally to proximally, overlapping by ½”. 3. Roll stockinet over cast. 4. Apply 2 nd roll of tape identically to 1 st roll. 5. Mold cast.

96 Short Leg Walking Cast

97 Cast Dimensions  Distal end just beyond metatarsal head.  Proximal to tibial tuberosity just below knee.  Back of cast low to allow knee flexion.

98 Short Leg Walking Cast Stockinet 1. 3” size for large children and adults. 2. Length allows for distal and proximal roll back of stockinet over cast. 3. Accommodate ankle dorsiflex with 1 heel-to heel cut and overlap of stockinet material.

99 Short Leg Walking Cast Padding  4” size for large children and adults.  Begin application distally.

100 Short Leg Walking Cast Padding Application Technique 1. Place foot and ankle in neutral position. 2. Extend pad beyond metatarsal heads. 3. Wrap spirally, overlapping by ½, Typically wrap 2 layers. 4. Apply extra padding on lateral side of fibular head to protect peroneal nerve. 5. Use accessory padding over Achilles area, lateral and medial malleolus, and heel.

101 Short Leg Walking Cast Tape Application Technique 1. First Tape:  To extend working time, don’t dip roll.  Wrap distally from metatarsal heads up to the knee, overlapping by ½.  Roll back stockinet at knee over top of tape.

102 Short Leg Walking Cast 2. Second Tape:  Weight bearing roll.  Dip quickly in water. Squeeze once.  Wrap from metatarsal heads to just above ankle.  Reinforce around the heel.  Dorsal toe cutout: - Cut material on either side of toe. - Cut transversely across foot.  Remove excess material. Fold stockinet.

103 Short Leg Walking Cast 3. Third Tape:  Dip in water and squeeze 3 times.  Wrap distal to proximal, incorporating stockinet.  Mold cast until set. 4. Options  Reinforce weight bearing portion with reinforcing strip.

104 Short Leg Walking Cast Strap-on standard cast shoe 1. Allow extra minutes for set up of 1 st roll before weight bearing. 2. Use for all ambulation on weight bearing casts. Removal Technique 1. Follow removal steps for short arm casts. 2. Bivalve medially and laterally. 3. Cut to stockinet.

105 Long Leg Cast

106 Indications  For fractures and dislocations of knee/ankle joints, fractures of the tibia, fubula, and distal end of femur. Cast Dimensions  Distal end just beyond metatarsal head.  Proximal end 1 ½” to 2” distal to groin.

107 Long Leg Cast Stockinet 1. 3” for adults, 2” for small children. 2. Allow enough length distal and proximal to roll back over cast. 3. For ankle dorsiflexion, make a transverse cut from malleolus to malleolus.

108 Long Leg Cast Padding  4” for adults, 3” for children.  Begin application distally, wrapping spirally.

109 Long Leg Cast Position 1. Place foot and ankle in 90 degree of dorsiflexion and knee flex at degrees. 2. Wrap spirally distal to proximal, overlapping by ½. 3. Apply extra padding over bony areas.

110 Long Leg Cast Application 1. Wrap distally from metatarsal head up to groin, overlapping by ½. 2. Roll back stockinet at groin over top of cast material. 3. Next layer should be wrapped from metatarsal head to ½” below cast padding. Reinforce around heel. 4. Mold cast until set.

111 Potential Complications of Casting

112  Too tight a cast may result in irritation and pressure causing skin inflammation, ulceration, nerve compression/malfunction.  Too loose a cast may cause fracture angulations, loss of alignment/apposition.  Insufficient padding may cause skin irritation, ulceration, and phlebitis.

113 Potential Complications of Casting  Poor patient compliance may result in damage. Be sure to instruct patients on proper maintenance.  Physical immobility can adversely affect every body system and psychosocial function in addition to causing atrophy.  Thermal burns.

114 Patient Care

115  Circulation in the body part distal to the cast. Check for finger/toes that are blue/cool.  Smoothness of cast edges. Repair rough or deteriorated plaster edges.  Discolored spots may indicate seepage from an underlying wound.  Pain. Report any patient complaints of pain.

116 Patient Care  Itching under the cast. If cast edges are loose enough, this common problem may be relieved by massaging skin with alcohol or scratching device.  Impaired mobility. Observe patient’s range of motion and ability to move.

117 Patient Care  Instruct patient to report any pain, numbness, coldness, or discoloration in the limb. Also, instruct patient in appropriate cast care.  Cast material water resistance varies: - Plaster casts are not water resistant. - Synthetic casts are but undercast material in not. - Thermoplastic casts are and have no undercast material.

118 Cast Removal

119 Cast removal is a very safe procedure. Casts are usually removed using a cast saw, a cast spreader, and bandage scissors. The cast saw may be fitted to a vacuum, which uses a hose to remove debris. If the patient is an infant or seems intimidated by the cast saw, soak the cast in water and remove with hand or scissors. Synthetic casts cannot be removed by soaking.

120 Cast Removal Procedure for removal by cast saw:  Judge depth of penetration.  Short up and down strokes.  Insert cast spreader into groove.  Alternately cut and spread cast.  Remove the padding.

121 Final Thoughts Cast immobilization is a vital part of the management of fractures and other orthopaedic injuries. If a fractured limb is properly reduced and immobilized, if damage to the surrounding tissues is not too severe, and if the patient conscientiously follows instructions for cast care and exercise, a positive outcome can be anticipated

122 Summary  Objectives  Introduction  Historical Perspective  Cast Materials  Comparison of Casting Materials  Application of Casts  Cast Modifications  Types of Casts  Potential Complications  Patient Care  Cast Removal


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