Presentation on theme: "Pipe Cutting System The evolution of Patented products Designed in Finland pipe cutting."— Presentation transcript:
Pipe Cutting System The evolution of Patented products Designed in Finland pipe cutting
Pipe Cutting System Exact Tools Oy Särkiniementie 5 B Helsinki Finland Entrepreneur driven Chairman of the board Mr. Mika Priha, partner Managing director Mr. Seppo Makkonen, partner Company information Initial company For-Man Trade Oy was founded on Registration as Exact Tools Oy on when the company started focusing on plumbing tools. Registration number VAT numberFI DomicileHelsinki, Finland Legal formPLC (private limited company) Tel Fax Internetwww.exacttools.com
Mission O To develop innovative portable solutions for pipe cutting. O To constantly innovate and develop new products and accessories by an ongoing R&D programme. O To focus on innovative solutions by outsourcing manufacturing and to create a global distribution network. O To increase the share value. Pipe Cutting System Vision O To introduce Exact pipe cutting technology globally. O To be the most innovative manufacturer of pipe cutting tools.
Pipe Cutting System 2001 Exact Tools Oy was granted the Innosuomi (Innovative Finland) Prize handed by the President of Finland. According to the jury, the Exact pipe cutting machines present an unique way to cut pipes in a huge traditional area of work. It is also creating a new industry Exact pipe cutting machine was granted the honorary mention in The Fennia Prize competition which is an international competition in industrial design. The purpose of the competition is to support manufacturers of high-standard products and to promote the competitiveness and internationalization of the industry. Prizes and awards 2013 Exact PipeCut 220E, 280E, and 360E pipe saws by Exact Tools won the internationally prestigious Red Dot Design award. The award is granted to technically advanced and operationally superior design, and the competition involved nearly 5,000 products from all over the world.
Exact milestones 2002 First product Exact 220 PipeCut rolled out of production in Finland in February In a year, Exact Tools Oy started to supply this product for all Scandinavian countries Exact 360 PipeCut rolled out of production in Finland The production was transferred from Finland to Slovenia. Exact Pipe Cutting System 200 rolled out of production Exact Pipe Cutting System 170 and 170E rolled out of Slovenian production Exact Pipe Cutting System 280E and Bevel Disc rolled out of production in Taiwan as well as Exact Pipe Cutting System P400 and Exact Pipe Cutting System V1000 in Slovenia Exact Pipe Cutting System 220E and Exact Pipe Cutting System 360E will roll out of production and replace models 200 and 360. Pipe Cutting System
Ex Private label customers 2003 Orbitalum Tools GmbH (former Georg Fischer RVT) contacted Exact and asked if could we produce our product under their +GF+ brand. Our first private label deal was done T-Drill Oy contacted us and asked for private label products. Second private label deal with T-Drill Oy / T-Drill inc Asada Corporation visited our office in Helsinki and asked for private label products for Japanese markets. Third private label deal with Asada Corporation Rothenberger Spain office contacted us. Fourth private label deal with Rothenberger Group Fifth private label deal with Victaulic Europe Global recession began. Exact Tools Oy was facing the fact that the sales of big private label customers does not grow anymore. Exact Tools Oy made a decision to start new strategy in sales Exact gives up private label customers (except Asada Corporation) and focuses in developing and marketing Exact brand. Pipe Cutting System
Unique Exact method for cutting pipes The Exact pipe cutting system is designed and made for professional use. All pipe cutters are lightweight and easy to carry and operate on-site. You can use the Exact pipe saws to cut steel, plastic, copper, cast-iron, stainless steel and multi-layer pipes. In our product range we have also special pipe saws for cutting ventilation pipes and for cut and bevel plastic pipes in one process. Our pipe cutting systems have been used for over 10 years and our patented technology has been used globally by many world-leading brands. You have everything you need in one handy shoulder bag. Pipe Cutting System The Exact way to cut pipe
Pipe Cutting System OOOOOOOOOOOOOOOOOOOOOO Benefits of Exact Pipe Cutting System Great improvements in ease of work and working safety as well as fire safety After cutting, the cut ends of the pipe are straight and ready to be connected The Exact method provides an extremely fast cutting speed which saves working time significantly Ease of work and better working conditions, as the Exact method is designed to be used in worksite conditions (on-site) and it is very easy and light to use The cutting process is also very safe to the user. The machine is tightly fixed to the pipe and cannot rush from the user’s hands The method is environmentally safe because the cutting does not produce much sparks or dust Multitude of different pipe sizes and material can be cut with one machine Pipes can be cut anywhere that electric power is available All pipe materials such as steel, stainless, cast-iron, copper, plastic, multi-layer can be cut Workbenches or big tripod stands are not needed Return on investment (ROI) over a short period of time.
Pipe Cutting System House building Shipyards Industrial pipe installations, pulp, paper, chemical, boiler, pump stations etc. Worksites for fresh water and waste water systems Municipal heating and cooling systems Municipal gas lines Municipal site works as hospitals, office buildings, large public buildings Maintenance and repair of medium and large size industry Power stations Installation companies that carry out pre-assembly work prior to site installation, sprinkler systems etc. Pipe repairs for old buildings Duct pipe installations Etc. OOOOOOOOOOOOOOOOOOOOOOOOOO Exact pipe cutting machines are designed and intended to the following industries:
Perfect cut ends are ready to weld or join When welding pipes it is most important to have straight and clean cut ends. With Exact pipe cutting system the pipe ends fulfil these needs. Pipes are immediately ready to be welded or joined together by other means. Exact saws are incredibly fast. It takes less than 20 seconds to cut Ø170 mm with 5 mm wall. Exact method is also fire safe, energy saving and safe for the user and the working environment. Each model has a huge cutting range and one person can easily handle also large pipes by themself. Pipe Cutting System
Everything you need in one shoulder bag The Exact pipe cutting system is designed and made for professional use. All pipe cutters are lightweight and easy to carry and operate one-site. The carton contains a shoulder bag, pipe saw, pipe supports (not with V1000), a saw blade in the machine, allen keys for changing the blade and for adjusting the saw, operating instructions, and the DVD disc with demonstrations and instructions. Pipe Cutting System For example: Exact PipeCut 280E carton contains: 1. PipeCut shoulder bag 3. Pipe supports 4 pcs 7. DVD-video disc containing instructions and demonstrations 4. Operating instructions manual 5. Allen keys 5 mm and 2 mm fitted to the machine 6. TCT blade Ø 165 mm fitted on the machine 2. Exact PipeCut 280E pipe saw
Model Voltage Power No-Load speed Blade diameter Weight Range of use Ø Max. pipe wall PipeCut V and 230 V / Hz 1010 W 4000 / min 140 mm 5,7 kg 15 mm – 170 mm 6 mm steel, 14 mm plastics Lightweight and handy PipeCut 170 has a wide cutting range it weights only 5,7 kg. PipeCut 170 can be used for cutting both metal and plastic pipes. It is very comfortable and light to use and it cuts the pipes extremely fast. PipeCut 170
Model Voltage Power No-Load speed Blade diameter Weight Range of use Ø Max. pipe wall PipeCut 170E 110 V and 230 V / Hz 1200 W / min 140 mm 5,7 kg 15 mm – 170 mm 8 mm steel, 14 mm plastics Powerful, lightweight and handy PipeCut 170E can be used for cutting both metal and plastic pipes. Because of its adjustable speed and steady torque feature it is ideal for cutting stainless steel and cast iron pipes. It offers hi-end performance for pipe fitting professionals. PipeCut 170E
Model Voltage Power No-Load speed Blade diameter Weight Range of use Ø Max. pipe wall PipeCut 220E 110 V and 230 V / Hz 1200 W / min 140 mm 6,9 kg 15 mm – 220 mm 8 mm steel, 12 mm plastics Efficiency and wide cutting capacity with PipeCut 220E. It can be used for cutting both metal and plastic pipes. It has adjustable speed and steady torque control. Because of its robust construction it is ideal for universal use at building sites and for industrial installations. PipeCut 220E
Model Voltage Power No-Load speed Blade diameter Weight Range of use Ø Max. pipe wall PipeCut 280E 110 V and 230 V / Hz 1750 W I = 2900 / min, II = 3900 /min 165 mm 9,0 kg 40 mm – 280 mm 10 mm steel, 38 mm plastics Most effective pipe cutting with the powerful PipeCut 280E. It is ideal for cutting metal pipes because of it’s two speed selection, automatic fuse and torque control. It works well even with the hardest cast-iron pipes. It is also suitable for cutting plastic pipes because it can be attached to a vacuum cleaner and it can cut very thick pipe walls. PipeCut 280E
Model Voltage Power No-Load speed Blade diameter Weight Range of use Ø Max. pipe wall PipeCut 360E 110 V and 230 V / Hz 1750 W I = 2900 / min, II = 3900 /min 165 mm 14,5 kg 75 mm – 360 mm 10 mm steel, 38 mm plastics The largest universal pipe saw in the Exact range. It has two speed selection, soft start, automatic fuse and torque control. It is suitable even for the hardest cast-iron pipes. It is also suitable for cutting plastic pipes because it can be attached to a vacuum cleaner and it can cut very thick pipe walls. Because of its robust design and construction plus large capacity it is ideal for universal use on-site. PipeCut 360E
Model Voltage Power No-Load speed Blade diameter Weight Range of use Ø Max. pipe wall PipeCut P V and 230 V / Hz 1010 W 4000 / min 150 mm 6,0 kg 100 mm – 400 mm 25 mm cut, 22 mm bevel cut Cut and bevel plastic pipes in one process. Unique method for plastic pipe installations. You just need to cut around a pipe and you get a nice 15 degrees bevel at the same time. You can use the PipeCut P400 saw also only for cutting or only for just bevelling plastic pipes. PipeCut P400
Model Voltage Power No-Load speed Blade diameter Weight Range of use Ø Max. pipe wall Pipecut V V and 230 V / Hz 1010 W 4000 / min 155 mm 6,0 kg 75 mm – 1000 mm 1,5 / 6 mm New era for spiral duct cutting. Exact Pipe Cut V1000 offers ease of use and a huge size range for cutting spiral ducts. The cut ends are straight and ready to be connected. As an optional extra we have special pipe supports for V1000 that can hold spiral ducts from 75 mm to 1000 mm. PipeCut V1000
Exact has a wide range of specially designed blades for Exact PipeCut saws. High quality cutting blades are designed for different purposes and for different PipeCut machines. With the correct blade you can achieve optimal cutting results. PipeCut blades Blade Type Blade Dimensions For Materials For Machine Types Ø Bore Kerf Body Teeth TCT x 62 x 1,8 x 1,4 x 46 Steel, Copper, Plastics PC 170, 170E, 200, 220E, 360 Cermet x 62 x 1,8 x 1,4 x 46 Steel, Stainless, Copper, Plastics PC 170, 170E, 200, 220E, 360 Diamond x 62 x 2,0 x 1,8 Cast iron PC 170, 170E, 200, 220E, 360 Diamond X x 62 x 2,7 x 1,5 Cast iron, Ductile (nodular cast iron) PC 170, 170E, 200, 220E, 360 TCT x 62 x 1,8 x 1,4 x 52 Steel, Copper, Plastics PC 280E, 360E Cermet x 62 x 1,8 x 1,4 x 52 Steel, Stainless, Copper, Plastics PC 280E, 360E Diamond X x 62 x 2,7 x 1,5 Cast iron, Ductile (nodular cast iron) PC 280E, 360E TCT P x 62 x 1,8 x 1,4 x 40 Plastics (PE, PP, PVC, etc.) PC 280E, 360E Cermet V x 65 x 1,6 x 1,4 x 58 Thin wall ventilation pipes PC V1000 TCT P x 62 x 1,8 x 1,4 x 40 Plastics (PE, PP, PVC, etc.) PC P400, 360 Cut Bevel 148 x 62 x 2/30 x 40/8 Plastics (PE, PP, PVC, etc.) PC P400
Adjustable bevel tool for plastic pipes can make 15 degree bevel to all plastic pipes from Ø 60 mm to Ø 120 mm. The Bevel Disc is operated with any cordless drill that has 13 mm drill chuck. It takes only a few seconds to make a nice bevel to plastic pipe. Bevel Disc
We recommend that you use the Exact Pipe Support V1000 to support the pipes when using the Exact PipeCut V1000 pipe saw. These pipe holders are specially designed to be used with the Exact PipeCut V1000 pipe saw. They can be used with pipes from 75 mm (3”) up to 1000 mm (40”). The pipe supports are sold separately. Each set of Pipe Support V1000 contain 3 pcs of two position supports in a shoulder bag. Pipe Support V1000