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Title of the presentation - Speaker's name - Date 1 Stéphane Chasles September 2010 PRODUCT PRESENTATION Flash Saf (V650)

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Presentation on theme: "Title of the presentation - Speaker's name - Date 1 Stéphane Chasles September 2010 PRODUCT PRESENTATION Flash Saf (V650)"— Presentation transcript:

1 Title of the presentation - Speaker's name - Date 1 Stéphane Chasles September 2010 PRODUCT PRESENTATION Flash Saf (V650)

2 Title of the presentation - Speaker's name - Date 2 Product presentation - Flash Saf (V650) Introduction Flash Saf Ø mm Ap Max. 10 mm PCD and PCBN inserts  High Speed Milling Cutter for Aluminum and Cast Iron Machining  New advanced serrated pocket design  Up to 7000 m/min in aluminum  Easy set-up and insert location  Long lasting hardened steel body

3 Title of the presentation - Speaker's name - Date 3 Serrated Insert Protective Wedge Clamping Screw Adjustment Screw Adjustment Screw is located out of cutting zone Product presentation - Flash Saf (V650) Introduction

4 Title of the presentation - Speaker's name - Date 4 Product presentation - Flash Saf (V650) Serrated clamping design  Easy and Accurate Set Up  Matching serrated pocket and insert design eliminates misalignment  Easy to lock down and adjust - axial run out within 1-2 microns  No special wrenches required  Reduced set-up time

5 Title of the presentation - Speaker's name - Date 5  Cemented carbide doesn’t like:  Concentrated forces  Any tension stress  New clamping system:  Distributes the forces along the serrated contact surface  Wedge clamping produces mainly compressive stress Product presentation - Flash Saf (V650) Serrated clamping design

6 Title of the presentation - Speaker's name - Date 6  Top serrations give:  Maximum security against centrifugal force  Precision location  Direction base for adjustment  Bottom wedge gives:  Mainly compressive clamping  Flat seating support surface  Counters the cutting force  Geometrical lock for all movable parts inside body Product presentation - Flash Saf (V650) Design features

7 Title of the presentation - Speaker's name - Date 7  Speed  High speed capability up to 7000 m/min ( 20,000 SFPM)  Fine pitch (higher feed rates)  Security  Secure insert lock down with encapsulated insert & spare parts  Surface Finish  Easy adjustable axial run out  Higher metal removal rates and lower cost per part Product presentation - Flash Saf (V650) Design advantages

8 Title of the presentation - Speaker's name - Date 8  Versatile  Roughing and finishing of all aluminum alloys with full length or tipped PCD inserts  Finish machining of cast iron and bi-metal  Adjustable wiper option for excellent finish and flatness  Coarse and fine pitch designs standard  Available PCD and PCBN inserts Product presentation - Flash Saf (V650) Design advantages

9 Title of the presentation - Speaker's name - Date 9  Allows both coarse pitch and high density of inserts for faster removal rates.  Compact and durable clamping system. Direct mount insert (no cartridges).  Body protection in case collisions with machining part or fixture. Hardened wedge can be easy replaced.  Quick Insert Change ~ by simple release of clamping wedge (1 ½ turn of differential screw). Clamping wedge under insert.  Rigid and resistant to chip erosion.High strength hardened Steel Body BenefitsFeatures  Capable to absorb high centrifugal forces.  Chatter free high quality machining. Pocket acts as a damper. High rigidity of insert due to the closed “wedge lock” pocket design.  Able to perform on high speed 20,000 SFM safely. Optimal cutting speed for PCD/CBN. 75% of the insert is encapsulated into the pocket formed by the milling cutter body and clamping mechanism. Product presentation - Flash Saf (V650) Features & Benefits

10 Title of the presentation - Speaker's name - Date 10  The same insert for all cutter sizes.  Cutting edge length up to 10 mm.  Full Edge Neutral Crown Wipers One size insert  Simple hex L-wrench is needed. No torque wrenches required. One wrench fits all insert locking components  Easy to operate. High accuracy of adjustment.  Adjustment does not change balancing state. Vibration resistant axial adjustment screw.  Easy access to the screw. No interference with optical presetting  No toppling moment during adjustment lifting the cutter off the presetting base.  Prevents wear of adjustment mechanism by “chip wash” or damage in case of a cutter crash. Axial adjustment is located out of cutting zone and away from contact with chips. BenefitsFeatures Product presentation - Flash Saf (V650) Features & Benefits

11 Title of the presentation - Speaker's name - Date 11  Main application areas:  Aluminum castings, high and low silicon content  Dura and extruded aluminum  Magnesium alloys  Zinc alloys  Brass, bronze and other copper alloys  Pure soft metals Product presentation - Flash Saf (V650) Materials

12 Title of the presentation - Speaker's name - Date 12  Secondary application areas:  Bi-metal materials aluminum - cast iron and steel  Hardened steel and cast iron (finishing with CBN)  Graphite  Plastics (nylon, Teflon, polypropylene)  Composite plastics with glass and carbon fibers  Wood and fiber board  Biological materials Product presentation - Flash Saf (V650) Materials

13 Title of the presentation - Speaker's name - Date 13  Automotive - Engine block, heads, transmission housing and components  Aerospace – Frame and body parts  Mechanical Engineering - Any machining of aluminum, brass, copper and non-ferrous materials  Electrical and electronic – Housings, frames and radiators  Metallurgical – Aluminum blanks, copper electrodes and other electrolytic materials Product presentation - Flash Saf (V650) Industries

14 Title of the presentation - Speaker's name - Date 14  High velocity machining centers  Transfer lines  Milling machines for Aerospace  General milling and machining centers Product presentation - Flash Saf (V650) Machines

15 Title of the presentation - Speaker's name - Date 15  Mirror finishing  Finishing  Cubing and roughing  Shoulder milling Product presentation - Flash Saf (V650) Applications

16 Title of the presentation - Speaker's name - Date 16 Product presentation - Flash Saf (V650) Application Information

17 Title of the presentation - Speaker's name - Date 17  Cutters  Kennametal Fix Perfect   Coromant CoroMill ® Century  ClappDico SuperFeed  Dov Lok  Ingersoll FLEX LOK  Mapal MMS & EcoMill V650 Product presentation - Flash Saf (V650) Competitors

18 Title of the presentation - Speaker's name - Date 18 Competitor Cutter Brand Ø50Ø63Ø80Ø100Ø125Ø160Ø200Ø250Ø315 KennametalKSCM KennametalFix perfect IngersollFlex Lok CoromantCentury Mapalmapal SafetyGVT-5678 Flash SafV Number of inserts by diameter Product presentation - Flash Saf (V650) Competitor pitch comparison

19 Title of the presentation - Speaker's name - Date g 10.2 g Safety 5.5 g Kennametal Sandvik 6.94 g Safety Centrifugal force applied to the insert Product presentation - Flash Saf (V650) Centrifugal force applied to the insert

20 Title of the presentation - Speaker's name - Date 20 Max RPM for high speed cutters Cutter Dia, InchVflash V650Best Competitor Product presentation - Flash Saf (V650) Maximum RPM

21 Title of the presentation - Speaker's name - Date 21 Product presentation - Flash Saf (V650) Surface Finish

22 Title of the presentation - Speaker's name - Date 22 XOEN 12 T3 XX R - F XOEN 12 T3 XX R - H XOEN 12 T3 XX ZZN - H Full Edge PCD (Max. DOC = 10 mm)Tipped PCD (Max. DOC = 3,3 mm) Crown Wiper (Max. DOC = 0,8 mm) Corner Configurations: R0,4 - R0,8 & 45º X 0,8 PCD Grade: D720 CBN Grade: B125 Crown Wipers Product presentation - Flash Saf (V650) Insert information

23 Title of the presentation - Speaker's name - Date 23 Product presentation - Flash Saf (V650) Insert assortment

24 Title of the presentation - Speaker's name - Date 24 Product presentation - Flash Saf (V650) Cutter assortment

25 Title of the presentation - Speaker's name - Date 25 V650A Pilot Diameter (mm) Cutter diameter (mm) Occurrence Length of Cutting Edge Family M Metric 06R Number of inserts RH/LH Product presentation - Flash Saf (V650) Codification system

26 Title of the presentation - Speaker's name - Date 26 Stéphane Chasles September 2010 Thank you.


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