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Global Leader of Passive Components. Aluminum Electrolytic Capacitors Export Classification: EAR99  COMPANY OVERVIEW COMPANY OVERVIEW  PRODUCT PORTFOLIO.

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Presentation on theme: "Global Leader of Passive Components. Aluminum Electrolytic Capacitors Export Classification: EAR99  COMPANY OVERVIEW COMPANY OVERVIEW  PRODUCT PORTFOLIO."— Presentation transcript:

1 Global Leader of Passive Components

2 Aluminum Electrolytic Capacitors Export Classification: EAR99  COMPANY OVERVIEW COMPANY OVERVIEW  PRODUCT PORTFOLIO PRODUCT PORTFOLIO  TECHNICAL DATA TECHNICAL DATA  MARKET & APPLICATIONS MARKET & APPLICATIONS

3 Company Overview Export Classification: EAR99  Founded in  Represented in 23 countries world wide, SIC SAFCO continues to develop its presence on the international market.  SIC SAFCO : 1 plant in St Nazaire, located 5 Km from La Baule (France) ISO 9001 (2000)  3 Mio € of investments in new Factory  Acquisition of competitor lines and know how in 2009

4 Company Overview Export Classification: EAR99 SIC SAFCO’s advantages as a technical expert company  Over 80 years of experience in Alu Caps  Meet Highest quality standards Specific design on request (cases, voltages, mounting in bank,..). Short development phase.  Outstanding Design-In support. Specific design on request (cases, voltages, mounting in bank,..). Short development phase.  Customer’s support (technical assistance, certificates of conformity,..)  Management of  Management of Product obsolescence carry out different tests :  Investigation & Test Devices : Sic Safco can carry out different tests : Vibrations, Humidity tests, Quick temperature Changes, Salt Fog, X Rays …  Flexibility : Small & medium quantities possible.  Reliable Service

5 Technical Advantages Export Classification: EAR99 Climatic Category : -60°C up to +150°C Large voltage range : from 6,3V to 630V nominal and over V for banks of capacitors. Capacitance : from 1µF to 2,2F (Very high capacitance volume ratio for Charge & Discharge applications.) Very long life time : can reach h at 105°C Vibration : reliable at 20g Low pressure resistance : m / feet High ripple current : up to 150 A.r.m.s per capacitor (7 700A peak current per unit) / Ar.m.s per bank

6 Product Portfolio Export Classification: EAR99 SCREW TERMINALS: FELSIC RADIAL, SNAP-IN: SNAPSIC RADIAL, single ended: ALSIC RADIAL, flat design: CUBISIC AXIAL: PRORELSIC/SICAL/ CO31-CO33 SIC-SAFCO proposes 30 products ranges, composed of 5 families

7 Screw Terminals Export Classification: EAR99 TEMPERATURE RANGE FELSIC V % FELSIC V % FELSIC 125 FRS V % FELSIC 85 M V ±20% FELSIC O37-O V % Maintenance: STANDARD 85°C105°C125°C FELSIC CAPAX V ±20% FELSIC HV V ±20% FELSIC 105 LP V %, Ø90X67 COMPACT Capacité élevée High CV Value Fort courant ondulé High Ripple Current FELSIC 85 LP V %, Ø90X67 BCBD FELSIC I-PLUS V ±20%, FELSIC 105 TFRS V % In R&D, Low ESR ultra compact

8 Screw Terminals Export Classification: EAR99

9 Snap In Export Classification: EAR99 2 PINS 4 PINS SNAPSIC V ±20% SNAPSIC V ±20% SNAPSIC CAPAX V ±20% SNAPSIC HV V ±20% STANDARD 85°C105°C SNAPSIC 4P V ±20% SNAPSIC 105 4P V ±20% SNAPSIC 105 LP V ±20% COMPACT SNAPSIC CAPAX V ±20% Fort Courant Ondulé High Ripple Current STANDARD Fort Courant Ondulé High Ripple Current 125°C SNAPSIC V ±20% SNAPSIC V ±20%

10 SNAPSIC V 450V 400 V 220 µF  35 mm H 50 mm Tg  /Tan  max = 10 % Rs/ESR = 400 m  Z10 kHz = 280 m  If/IL = 1,2 mA I~ 100 Hz 125°C = 1,6 A 450 V 220 µF  35 mm H 50 mm Tg  /Tan  max = 10 % Rs/ESR = 450 m  Z10 kHz = 300 m  If/IL = 1,3 mA I~ 100 Hz 125°C = 1,5 A

11 Aluminum Electrolytics Capacitors Export Classification: EAR99

12 Single Ended / Axials Export Classification: EAR99 Radial solder type capacitors TEMPERATURE RANGE/ STANDARD ALSIC IR 16…100V ±20% ALSIC …100V ±20% ALSIC HV 160…450V ±20% 105°C145°C HIGH VOLTAGE Axial type capacitors TEMPERATURE RANGE STANDARD SICAL/CO42 10…630V ±20% / % PRORELSIC …450V % CO31/CO33 6,3…350V ±20% 85°C125°C PRORELSIC …450V % 145°C Maintenance CUBISIC 10…400NV ±20% CUBISIC LP 10…400NV ±20%

13 Comparison MLP / Cubisic LP Export Classification: EAR99 Specifications MLP Specification Cubisic LP MLP 85 ºC Flatpack, Ultra-Long Life, Aluminum CUBISIC LP 8000H / 105°C Highlights energy storage in a 1/2” height with 50 year’s life at +45 ºC.12mm Height 45°c => 57 years Double the ripple capability with a HeatsinkRipple current Io is multiplied by 2 to 3 Nearly hermetic welded sealFully hermetic seal Withstands more than 80,000 feet altitudeWithstands 92,000 feet altitude Specifications Operating Temperature: –55 °C to +85 °C or –40 °C to 85 °climatic category : °C Capacitance: 110 μF to 47,000 μF ±20%Capacitance: up to 68,000 μF ±20% Cold Impedance: –20 ºC multiple of 25 ºC Z is ≤4 for 300 V and upCold Impedance: –20 ºC multiple of 25 ºC Z is ≤2 Ripple Current Multipliers: Case Temperature 65 °C 75 °C 85 °C Vibration: 10 Hz to 2 kHz, 0.06” pp max and 10 g, MIL-STD-202, Meth. 204Vibration: 10 Hz to 2 kHz, 20 g, 3x2 Hours Terminals : Cu wire with 60/40 SnPb platingTerminals : Cu wire with Sn100 plating Has more than 1000 ppm Pb in leads 100% ROHS

14 Comparison MLP / Cubisic LP Export Classification: EAR99 Example 1 : 400V 330µF MLP :Io=2,1Amps (85°C, 120Hz) => Life = 4000hours Cubisic LP :Io=2Amps (105°C, 100Hz) => Life(85°C 120Hz) = 30000hours MLP331M400EB0A Vs A More than 7 times life time !! Life time

15 Comparison MLP / Cubisic LP Export Classification: EAR99 Range: 10V MLP : capa max=43000µF => 2.15J Cubisic Lp : capa max=68000 => 3.40J Range : 350V MLP : capa max=370µF => 22.66J Cubisic Lp : capa max=470 => 28.8J Range : 100V MLP : capa max=2700µF => 13.5J Cubisic Lp : capa max=3300 => 16.5J Range : 50V MLP : capa max=11000µF => 13.75J Cubisic Lp : capa max=15000 => 18.75J Cubisic LP : from 22% to 50% more energy

16 Low Working Temperature Export Classification: EAR99  All of the electrolyte is made in house at SIC-SAFCO.  Solvents used are mixed with ionic compounds to reach the lowest freezing point. SIC-SAFCO is able today to offer electrolyte freezing at lower than -60°C (-76°F) for each capacitor even with different rated voltages from 10V to 630V.  This point is particularly important for airborne applications outside of pressured areas, where the outside temperature is often -60°C. Capacitors with climatic category -40°C or -25°C can work at -60°C but the problem appears when the equipment is coming back to ground level. Electrolyte can still contain frozen particles. These frozen particles are weak points leading to possible voltage breakdown.  SIC-SAFCO capacitors with climatic categories -55°C do not have this weakness and can be used even with many repetitive quick changes of altitude (Fighter Aircrafts).

17 Capacitor Basics Export Classification: EAR99 Capacitance C of a capacitor : C= Capacitance  = Dielectric constant of insulator A= Surface Area d= distance between plates C =  A / d

18 Aluminum Basics Export Classification: EAR99 Contact to Electrolyte Electrolyte Spacer (paper)+Electrolyte Electrolyte Isolating layer ( AI 2 O 3 ) Anode (AI) Area A: is enlarged by roughening the anode (~ x) Distance d: oxide layer very thin (~ 1.4 nm/V) Electrolyte / Electrode: fluid second plate of the capacitor (cathode) that contacts all the roughened anode surface area

19 Aluminum Basics Export Classification: EAR99

20 Aluminum Basics Export Classification: EAR99 1. Winding & Terminal Welding 2. Impregnating3. Assembly 5. Post-forming 6. Taping Terminal welding Winding Wound section Encasing Rubber mounted Insulated capacitor Post forming 100% testing anode foil paddle tab cathode foil paddle tab paper Low air pressure electrolyte can rubber seal insulating sleeve 4. Assembly Sealed capacitor

21 Aluminum Basics Export Classification: EAR99 Heat and  T Heat generated is dissipated and gives rise to a temperature difference P T amb R th C th P

22 Aluminum Basics Export Classification: EAR99 Dissipation losses Ohmic (metal = tabs & foils) Ohmic (conductive fluid = electrolyte & paper/electrolyte Non-ohmic (dielectric = imperfect oxide ) R tunnel R elyte R foil C surf C tunnel

23 Aluminum Basics Export Classification: EAR99 Nr. of tabs 1,2, Radials v.s. ST 4 tab ST similar to 4 radial in parallel Cap 1Cap 2Cap 3Cap 4 Anode

24 Aluminum Basics Export Classification: EAR99 Standard cathode –winding in paper –thermal contact to can via paper Extended cathode –winding outside paper –thermal contact to can via cathode metal

25 Shelf Life Export Classification: EAR99 -For U R ≤ 100V, storage time :…………………….. 5 years - If storage temperature max 40°C…………………. 10 years - For 100V < U R ≤ 350V storage time :…………….. 3 years - For 350V < U R < 500V storage time :…………….. 1 year - For U R ≥ 500V, storage time :…………………….. 6 months Generally when these periods are overstepped, one hour at rated voltage causes the decrease of leakage current under the specified limits. Please refer to the curve on page 18 § 8.2 of our catalog.

26 Market & Applications Export Classification: EAR99  INDUSTRIAL INDUSTRIAL  MEDICAL MEDICAL  RAILWAY RAILWAY  DEFENCE DEFENCE  AVIONICS AVIONICS

27 Industrial Export Classification: EAR99 MAIN CUSTOMERS : ALCATEL, SCHNEIDER, SOUDAX, ESAB, SMA, SOLAREDGE, ARO, TECNA, KONE, OTIS, SEMIKRON, SIEMENS, ABB, OERLIKON, ALSTOM POWER, CHLORIDE, EMERSON, CARRIER TRANSICOLD… PROJECTS : UPS, WELDING MACHINE, WINDMILL, SOLAR, NUCLEAR, ROBOTIC, WEAVING, CONVERTERS FOR A/C, AUTOMOTIVE, ELEVATOR, TELECOM… APPLICATIONS :  FILTERING - Power Electronics, - Drive & Automation  CHARGE/DISCHARGE - Discharge energy for welding (high voltage 360V to 550V) PRODUCTS : All ranges (Felsic, Snapsic, CI FRS, Cubisic, Single ended, Axial)

28 Railways Export Classification: EAR99  MAIN CUSTOMERS : ALSTOM, BOMBARDIER, SIEMENS TRANSPORTATION, FAIVELEY, ANSALDO, SNCF – RATP, MBTA  PROJECTS : TGV, HIGH SPEED TRAIN, METRO, TRAMLINE…  APPLICATIONS FILTERING :  TRACTION - Filtering between the overhead wires and the motor. - Converters for Air conditioning  SIGNALISATION -Trafic control - Security Systems  PRODUCTS :  Traction : FELSIC range depending on r.m.s current and life expectancy  Signalisation : RADIAL & AXIAL range

29 Medical Export Classification: EAR99 MAIN CUSTOMERS : GENERAL ELECTRIC HEALTHCARE, SIEMENS MEDICAL, TROPHY… PROJECTS : MOBILE X-RAY, SCANNER, DENTAL APPLICATIONS CHARGE/DISCHARGE : - Production of the discharge energy needed for the X-Ray PRODUCTS : - FELSIC 305V, 360V, 410V & 460V - SNAP 4P

30 Defense Export Classification: EAR99 MAIN CUSTOMERS : EADS, BAE SYSTEMS, THALES, HYUNDAI… PROJECTS : TANKS TURRET, GUIDED MISSILE, MARINE, RADAR APPLICATIONS CHARGE/DISCHARGE & FILTERING : - Extra energy needed for tank turret moving - Control Device for missile - Converters for filtering PRODUCTS : - FELSIC range high capacitance values, - AXIAL type with severe vibration resistance (20g and more) - SNAPSIC & CUBISIC

31 Avionics Export Classification: EAR99 MAIN CUSTOMERS : EADS, DASSAULT, AIRBUS, EUROCOPTER, ATR, SAFRAN PROJECTS : Civil & Military Aircraft (Rafale, Eurofighter, A300…A380) APPLICATIONS : FILTERING - Air conditioning, Control Device, radar, Safety Systems CHARGE/DISCHARGE - Aircraft lighting, landing strip lighting PRODUCTS :Diameter 36 Felsic range, axial type, CI FRS, Cubisic & LP

32 Info for Design-In’s Export Classification: EAR99 1.Customer Name and Location(s) 2.Industry Segment 3.Application / Project Name at Customer 4.Customers Contact Person(s) 5.Potential per Year, related to Application 6.Start of Production (year and quarter) 7.Competitors, if possible

33 Info for Design-In’s Export Classification: EAR99 “ I want a vehicle, blue! Can you offer? “ ? ? So, what do you want ? ? OR … comparable to: Capacitance and Voltage (e.g. 100uF / 35V) OR Radial SMD Axial

34 Export Classification: EAR99 Useful Life Time

35 Checklist Export Classification: EAR99 Capacitance and Voltage Style (Snap-In, Radial, Screw Terminal or Axial) Max. Dimensions Temperature (85°C, 105°C or 125°C) Ripple Current (incl. Ambient Temperature and Frequency) Impedance and / or ESR (incl. Ambient Temperature and Frequency) Life Time Requirement Lead Pitch and Form Tolerance on Capacitance Value

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