3DreamFel®’s Manufacture Process PPChipAdditiveSpinningFDYAir TexturedYarnElasticTaslanDraw TexturedYarnFancy YarnAir CoveringYarnKnittingWeavingPP Blend：Pretreatment／Dyeing／FinishingPP Gray：Pretreatment／FinishingFabric
4Properties 1.Moisture Transfer 2.Quick Dry PP is the least absorbent of the textile fibers.It does not wet out. In fact, PP “adsorb” water, moving moisture in the vapor stage to the outside of the fabric, never holding any moisture. An added benefit is the breathablility of PP. The moisture moves away from the skin in the vapor stage, before it has condensed on the skin. Condensation on the skin gives rise to a feeling of clamminess.2.Quick DryBecause PP does not absorb moisture into thefiber, drying time is minimal. The fabric will dry while you wear it.
53.Lightweight 4.Thermal Conductivity PP is the lightest of all apparel fibers and is lighter than water. It is 30% lighter than polyester, and 20% lighter than nylon. Regardless of the activity, weight saved means energy is saved for improved performance. You get more bulk and warmth for less weight.4.Thermal ConductivityPP possesses the lowest thermal conductivity of any natural or synthetic fiber. This means that more heat is retained for a longer length of time. The wearer stays warmer longer. The insulation factor is greater by weight for PP than other fiber.
65.Chemical Resistant 6.No Odor Retention PP will not react to ordinary chemicals or degrade due to sweat and body salts.Therefore, if washed with bleach or harsh detergents, polyolefin will not break down.6.No Odor RetentionPP is non-absorbent. It is hydrophobic, so bacteria and mold can not survive on the non-moisture surface of the DreamFel® fabric.A garment that is washed regularly in hot or warm water with detergent will not retain body odors.Note that the PP is lipophilic; therefore, when you wear PP clothes for several days without washing your body, the body oil will generate smell of the grease which will stick on PP surface, but it can be washed.
77.Colorfastness 8.Abrasion Resistant PP is precolored in the liquid stage so the color inthe fiber is part of the fiber itself. Why is this significant?PP will hold color longer than other fibers. During outdoor activities, washing or wear and tear your garment stays looking newer longer. Who said outdoor enthusiasts don’t want to look good?8.Abrasion ResistantPP is a durable fiber, and will withstand a lot of wear and tear. This will help preserve those pressure points where clothing tends to wear, like in the seat.
89.Environmentally Polymerization process：saving energy PP belong to polyaddition, it can release heat.Spinning process：low energy exhaustThe spinning temperature of PP is lower thanpolyester and nylon. The waste yarn can berespinning. There is no waste yarn in spinningprocess.Dying and finishing process：Because PP can’t be dyed, water is no wasted.Throwing away problem ：1.100% PP can be recycled easily.2.The harmlessness of this material is approved by FDA &Oeko-Tex Standard 100 class 1 for baby articles.3.It does not produce any toxic gas or harmful by-products.4.After throwing away, PP will degrade by sunlight in half year.※DATA SOURCE : INNOVA
9CO2 emissions of fossil Polymers Source: Industrial Biotechnology Volume 6 Number 4 August 2010PP is the fosssil polymer of the lowest CO2 emissions.
10The energy consumption of fossil polymers Source: Industrial Biotechnology Volume 6 Number 4 August PP is the fossil polymer of the lowest energy consumption.
12Electric Property of DreamFel® GlassNylonWoolRayonSilkCottonAcetateVinylonPETAcylicMetalPPPVCTeflonnegative static electric ← → positive static electricWhen any two kinds of the above materials cause friction with each other, the static of the left side material is negative and the right side is positive.When Teflon and glass are in friction with each other, the static is the strongest.
13Sunlight Resistance of DreamFel® 1.PET 2.Specially Treated PP 3.Treated PP 4.Nylon Normal PP※DATA SOURCE : POLISILK
14Shrinkage of DreamFel® Constant load 15 gram(DIN53866)：
15Influence of Bleaching on PP bleaching with chlorine：NaClO2(80%):2% o.w.f., PH 4.0, 85℃×40minbleaching with H2O2：H2O2(35%):1% o.w.f., PH 11～11.5Na2SiO3:2% o.w.f., 98℃×40min
17Functional DreamFel® 1.Photo-catalytic：DreamFel® - PCAM The effect of Photo-catalytic DreamFel® ：1.Anti-bacterial.2.Anti-odor and breaks down organic gases.3.Generates negative ions(phyton-cide-filled).Double deodorizing mechanism of photo-catalytic reaction and chemical absorbing reaction.As long as there is light, photo-deodorant DreamFel® keeps working!Because of compounding in melt-spinning, the effect is high durability to withstand long usage.Even weak light from fluorescent lamps is enough for the photo-catalytic reaction to decompose odor molecules.
18Photo-catalytic Reaction The irradiated light energy makes water and oxygen molecules nearby the surface of the photo-catalyst to become activated pieces, and those pieces oxidize the organic odor molecules absorbed in the ceramics. Finally odor molecule is decomposed to CO2 and water and the smell is gone.※ DATA SOURCE:KURARAY
20DreamFel® has been tested under the following standards AATCC 100：Antibacterial TestJIS L-1902(2002)：Antibacterial TestJIS Z-2911(2000)：Mildew Test
212.Far Infrared ： DreamFel® -FIR The effect of Far Infrared DreamFel® ：1.It brings about heat storing and insulating.2.It promotes metabolism and enhances circulation inthe long run.Far Infrared action process：1.FIR radiation causes resonance in the human body.2.Vibration of water molecules.3.Thermal reaction resulting from friction betweenmolecules.4.Rising of subcutaneous temperature.5.Dilation of capillaries and acceleration of circulation.6.Enhanced metabolic activities help remove harmfulsubstances and heavy metals from inside the body.7.Fast production of new enzymes.8.Active physiological functions.
22What is Far Infrared Ray Sunlight100%outside of clothingvisualreflectancereflectivity curveinfrared rayReflectivity of lightinside ofclothingenergy transferabsorbLightHeat (IR)wave length of lightUVVisualInfrared Ray0.2μm0.4μm0.75μm1000μm6.1%51.8%42.1%energy ratio from sunlight
23Heat Retention of DreamFel® Heat source：500W halogen lampHeat distance：100cmExposure time：10min
253.Minus(Negative) Ion： DreamFel® -MI The effect of Minus Ion DreamFel® ：1.Blood purification, promotes circulation.2.Inhibit free radicals, enhanced resistance.3.Regulation of autonomous nerves.4.Cell activation, waste excretion.Generation of Minus Ion：1.Mechanical force, just like waterfall.2.Sunlight.3.Static energy.4.Chemical and biological energy.
264.Flame Retardant： DreamFel® -FR The effect of Flame Retardant DreamFel® ：1.Flame retardant PP fibers.2.Non-halogenated; no interaction with HALS.3.UV and thermal stability.4.Flame Retardant DreamFel® is active at lowconcentrations compared to classical flameretardants.→No reduction in physical/mechanical properties.5.Synergist with traditional flame retardants.6.Low cost.
27Kinds of Flame Retardants： 1.Halogenated (Br) / Antimony Oxides2.Phosphorus Compounds3.Metal HydrateThe problem of traditional flame retardants：1.Processing Problems (Odor, Corrosion, etc.).2.Loss of Physical / Mechanical Properties.3.Decrease in UV Stability (Deactivation of HALS).4.Environmental Concerns.
28DreamFel® has been tested under the following standards FMVSS 302 Flammability Test for AutomotiveCPAI-84 Section 5&6 for Camping Tentage16 CFR(FF-3-71) 1615/1616 Standard for the Flammability of Children’s SleepwearBS-5852 Part1 Source 0：Cigarette
295.Super Light： DreamFel® -Light Hollow percentage 20%, specific gravity is 0.73Light weight & keeps warmth
30Super Light DreamFel® Compared with other fibers
327.Laminatable：Special functional group gives PP best laminationfastness.Application of laminable DreamFel® ：1.Lamination with Neoprene used in diving suit.2.Lamination with Coretex used in softshell.3.Lamination with PVC film used in Luggage.4.Best fastness of washing by resin afterfinishing.
34Applications 1.Thermalwear(underwear)、Skiwear Heat Retention:PP has the lowest thermal conductivity rating of all natural and synthetic fibers. Thermal conductivity is the rate at which a substance loses heat. Because of PP's low rating, more heat is retained than any other natural or synthetic fiber. PP is even warmer than wool.PP is specified by the U. S. Military for Extended Cold Weather Clothing System (ECWCS). ECWCS is a five layer clothing system for military use in extreme environments such as Alaska and Bosnia. A PP brushed fleece garment is the first thermal layer, the skin contact layer, of the ECWCS system.PP is soft to the touch and comfortable to wear.PP Tg point is between -15 to -20 ℃. In a polar environment, compare to the other fibers, it will not become hard and brittle.
35Compare Polymers of Tg -15~-20 40 47 75~80 40~45 Polymer Character： PPNYLON6NYLON66PETPTTT g (℃)-15~-20404775~8040~45Polymer Character：Temperatures below Tg: Glassy State → Hard, FriableTemperature below the melting point higher than Tg:Rubbery State → FirmExplain :When the temperature is below the polymer Tg, it will become the glass state that will be easily broken, so the lower the Tg region more suitable for low temperature.From the above chart, we see that PP fabric is suitable for low-temperature region.
37Companies that utilized PP for thermalwear： Helly-HansenRocky Mountain OutfittersTel-a-RunnerAnyweather USAThermarestExtreme
382.Dive and SurfIn many cases an PP wetsuit can delay the need for a neoprene wetsuit until later in the season. PP retains body heat and is less cumbersome and more comfortable than neoprene. The spandex in conjunction with the PP gives complete freedom of movement.For warm weather diving, the suit insulates the body as water temperatures vary by depth and time of day.For cold weather diving when added protection is needed, an PP wetsuit serves as a neoprene liner which a) eases the diver in and out of the cunbersome neoprene bodysuit, and b) adds another layer of insulation to retain body heat. PP is diving gear which is used year round.PP does not absorb water, therefore the divingsuit will dry rapidly out of the water.For surfing, PP is used again as a seasonal replacement for neoprene in both surf and rashguards. Again, it is an insulating fiber to keep the surfer comfortable as he/she goes in and out of the water.Protection from the sun, jelly fish and sharp coral.
39Companies that utilized PP for diving and surf suit： DiveskinsExtremeclothingOlefin Dive Skins and Triolefin Diving SuitsHenderson USAAgoWaterwarm-upsAeroskins
403.SwimwearPP does not absorb water, therefore the swimsuit will dry in minutes.Chlorine Resistant: Eliminates the need for expensive chlorine-resistant spandex.Complete freedom of movement. PP with spandex has complete 4-way stretch up to 125% in each direction. Most swimsuit fabric has 2-way stretch.PP is a warmer fiber than nylon. Takes the chill off early morning practices or ocean swims.Companies that utilized PP for swimwear:SPEEDOarenaAquajogger
414.Activewear and Multi-sport PP is a warmer fiber than nylon. Takes the chill off early morning or winter work-outs.Evaporative cooling. The insulative properties of PP enable the wearer to cool down slowly after exercising without getting chilled.PP is an excellent fabric for cross training and multi-sport. It keeps the wearer warm, dry, and comfortable, important characteristics for skin contact fabrics used in multi-sports.Complete freedom of movement: PP with spandex has complete 4-way stretch up to 125% in each direction.※DATA SOURCE : INNOVA
42Companies that utilized PP for activewear: DryfibreRelianceHummingbirdADuradryDukeathleticCoville,inc.MossBrownStickman SportsLoffler
435.Other applications Tents→lightweight Curtain→quick dry Luggage→abrasion resistant, lightweightWorkwear→abrasion resistant,quick dryUpholstery→environmentally,colorfastnessHats,gloves→abrasion resistant,keep warmSliver knits→lightweight,keep warmAutomotive→environmentallyOutdoor fabric→environmentallyDenim and twills→lightweight,quick drySocks and sock liners→moisture transfer,quick dryBedclothes(Anti-bacteria)→moisture transferSports and medical textile→moisture transfer,quick dry
44Companies that utilized PP for bag(luggage): JansportPINGPONSA※PICTURES SOURCE : APA
46Technology of PP Moisture Management Dry layer：1.Against your skin, sweat or moisture transfers to the wicking layer.2.It can be the hydrophobic fiber (ex.PP) or special cross section fiber(ex.CoolMax).Wicking layer：1.It wicks the sweat or moisture from the dry layer to outside of fabric.2.It can be the hydrophilic fiber (ex.cotton,rayon) or high count filament.
47Dry Test1.Water dropped on the white skin-side of the fabric quickly slides vertically through the PP and spreads horizontally across the darker wicking layer.2.The fabric s pressed forcefully between two layers of absorbent brown paper towel to demonstrate how the moisture moves to the face of the garment, away from the skin.3.The white PP side leaves no moisture on the paper towel. The water exits through the spaces in the PP layer and is not absorbed into the yarn.4.Notice the difference in the dryness on the paper towel. The PP side of the fabric absorbs all of the moisture.→Which side would you rather have against your skin?※DATA SOURCE：TRANSPOR
48Characteristic of PP Moisture Management DreamFel ® is not coating by wicking agent, it is permanent and lasts up to 100 washes.PP compared with CoolMax：CoolMax is a polyester yarn made with external channels that move moisture. CoolMax wicks moisture and repels moisture. Once the fabric reaches its saturation point, the spaces between the yarns close and moisture transference and evaporation slows down. PP fabrics go beyond wicking because the PP dry layer is built right in, next to the skin and does not absorb moisture. In effect, the dry layer acts like a “second layer of skin”, allowing moisture and vapor to exit through the spaces in the fabric without saturation – you stay drier longer and dry faster.DreamFel ® can keep you both cooler and warmer.
49Compare with Cotton Cellulosic fiber： Cellulosic fibers like cotton and rayon feel great against the skin when dry. Cotton-rich fabrics have to many OHs, therefore they absorb and hold to much moisture. As a result, there is a breakdown in the moisture transport; the fabric becomes saturated and the microclimate between skin and fabric becomes hot and sweaty.Moisture management fabric：The moisture management technology moves moisture quickly from the skin through the fabric and into the air.
50Design of PP Thermalwear Helly Hansen 3-Layer Weather System：1.Inner Layer：LIFA BodywearLIFA bodywear, made 100% Polypropylene, serves a dual purposeof moisture management and insulation. Using the body’s own heat,LIFA acts as a transport agent to perspiration,moving moisture tothe next layer of clothing and away from your skin so that youalways feel dry and comfortable.2.Insulating Layer： Helly Hansen PROPILE/PILEThe knitted fabric absorbs minimal moisture and has the uniquecapability of collecting and keeping the warmth while transportingmoisture away from the body.3.Protective Outer Layer：HELLY-TECHWindproof, waterproof and breathable fabrics give protectionagainst changing weather.※DATA SOURCE : HELLY HANSEN
51Notice Iron free, because of low melting point. The temperature of dry heat set can’t over 120℃, but PP and PET blend fabrics can dye in 130 ℃ hot water.Don’t use mineral oil base lubricant, because mineral oil will damage PP.Don’t dry clean.Different end use utilizes different softening agent：a.If the function of fabric is moisture management,then adding the hydrophilic softening agent.b.If the function of fabric is water repellent, thenadding the hydrophobic softening agent.
52Poor adhesion to glues and latex, because of none functional group.Flammable which melts and burns like wax.If necessary, it must be adding the flame retardant.Poor UV and thermal stability requires addition of UV stabilizers and antioxidants – when the PP fabrics is used as outdoor, just like car seat, beach umbrella, beach chair.
53DreamFel® Denier Equivalences table Base on the same volume
57DreamFel® has been tested under the following standards AATCC-16E-1998： Colorfastness to Light→1200 Xenon-Arc Lamp Hoursa.Color Change：Grey Scale 4。b.Strength Retention：90%。ISO 105 B ：Xenotest ExposureColorfastness to LightBlue standard(Grade)：8。