5 Technically Specified Rubbers (TSR) TSR were first introduced into the market by Malaysia in 1965 as the Standard Malaysian Rubber (SMR).SMR graded by:source of the rubberpropertiesThere are:SMR LSMR CVSMR GPSMR 10,20 & etc.
6 SMR L light-coloured rubber from high quality of field latex superior heat ageing resistanceexcellent vulcanizate propertieshigh TS, E & EB
7 Applicationideal choice for production of light-coloured / translucent products such as:shoe solespressure-sensitive tapessurgical and pharmaceutical productsindustrial printing rollersgaskets
8 SMR CV CV : constant viscosity produced from high quality field latex, has a Mooney viscosity stabilized within a narrow rangegenerally softer than the non viscosity-stabilized grades, it increases the productive capacity of mixing equipment.
9 Application of SMR CV high quality products mechanical mountings for engines and machinerybridge bearingsvehicle suspension systemslarge truck tire treads,conveyor belt coverscushion gum for tire retreadingmasking tapesinjection molded products including rubber/metal bonded componentsindustrial rollsrubber cements.*It is frequently blended with other grades of NR to optimize cost and balance of other properties such as viscosity.
10 SMR GP: general purposes Made from 60:40 mixture of latex-grade sheet rubber and field coagulum.Dark colored rubberApplication:Make it suitable for tire productionPlasticizer in SMR GP gives beneficial to tire manufacturers.
11 SMR 10Produced from clean and fresh field coagulum of from sheets that have not been through the smoking process.Application:It can be used for tirescushion gum stocksjoint rings by injection moldingmicrocellular sheetsfor upholstery and packingconveyor beltsfootwear.
12 SMR 20 Application: It is produced mostly from field coagulum Its low viscosity and easier mixing characteristicApplication:It is used mostly for tirescushion gum stockbicycle tiresmicro-cellular sheet for upholstery and packingconveyor beltsfootwear and other general products.
13 Other forms of natural rubber Oil-extended Natural Rubber (OENR)Deproteinised Natural Rubber (DPNR)Peptised RubberPowdered RubberSuperior Processing Rubbers (SP)Heveaplas MG Rubbers (MG)Epoxidized Natural Rubber (ENR)Thermoplastic Natural Rubber (TPNR)
14 Product Applications Tyres In passenger-car bias-ply tyres, NR is used only in the carcass as well as the side walls, where the hot tear resistance, adhesion and tack of NR are used to advantage.In commercial vehicles, the amount of NR used increases with the size of the tyre. In large earthmover tyres, for example, almost 100% NR is used due to the requirements of low heat generation and high cutting resistance.Natural rubber is used in blends with halobutyl rubbers in the inner liner tubeless tyres.
15 Mechanical Goods (Industrial Products) This include a large variety of products such as hose, conveyor belts, rubber linings, gaskets, seals, rubber rolls, rubberized fabrics, etc.In these products, the choice of elastomers is made on the best compromise between price and performance.
16 Engineering ProductsThe softness of a natural rubber component in different directions may be varied independently by the judicious use of shape effects.In dynamic applications such as springs, and vibration mountings, bushings, and so forth, high fatigue resistance, good strength, and durability are additional points in favour of NR.In other applications such as bridge bearing, factors such as weathering, ozone resistance, and low temperature flexibility are also important.NR is now accepted as suitable for use in bridge bearings, in place of, neoprene.
17 Latex GoodsNR latex has now been largely replaced by polyurethane in foam for upholstery and bedding.The main uses of latex are in dipped goods, foam, carpet backing, thread and adhesives.
18 FootwearNatural rubber is extremely suitable for rubber footwear manufacturing. Its use is limited only by cost.
19 STYRENE-BUTADIENE RUBBERS (SBR) Raw MaterialsThe chief raw materials required to manufacture SBR are butadiene and styrene.Structure:
20 Application:Elastomer SBR:pneumatic tiresshoe heels and solesgasketschewing gumEmulsion SBR:coated paperas a sealing and binding agent behind render
21 BUTYL RUBBER Low rates of gas permeability. Thermal stability. Ozone and weathering resistance.Vibration damping and higher coefficients of friction, andChemical and moisture resistance.
22 ApplicationsGas PermeabilityA passage of gas is a function of the diffusion gas molecules through the membrane and the solubility of the gasThe Polyisobutylene of the butyl molecule provides a low degree of permeabilityButyl is at least 8 times better than NR in air retention.
23 air barriers for tubeless tires air cushionspneumatic springsaccumulator bagsair bellows
24 Ozone and Weathering Resistance Ozone and weather resistance, the least unsaturated butyl is advantageously.Preferred for electrical applications needing ozone resistance, and in rubber sheeting for roofs and water management systems.High quality electrical insulation.
25 Vibration DampingAutomotive suspension bumpers.More highly damped butyl compositions more effectively control vibrational forces.In theory, more highly damped systems will less effectively isolate vibration at very high frequencies.In practice, dynamic stiffness becomes a controlling factor governing transmissibility.
26 electrical insulation and rubber sheeting for outdoor use Chemical and Moisture Resistance.electrical insulation and rubber sheeting for outdoor useelastomeric seals for hydraulic systems using synthetic fluidsAfter 13 weeks immersion in 70% sulfuric acid, a butyl compound experiences little loss in tensile strength or elongation. Under similar conditions, natural rubber or SBR will be highly degraded.
27 ETHYLENE PROPYLENE (EP) RUBBER highly resistant to ozone and oxidationexcellent heat resistance and weatherabilityhave varying degrees of heat and oil resistance and elasticity;
28 Coolant hose (automotive) ApplicationsCoolant hose (automotive)Variety of industrial: air and water hose and for phosphate and ketone service.Insulation in power cables and ignition wiringCable coversUnderground wire and connectorCoated fabrics and sheet goodsAs viscosity modifiers in lubricatingAutomotive: coolant hose for its excellent water and coolant resistance.variety of industrial: air and water hose and for phosphate and ketone service.insulation in power cables and ignition wiringcable covers where abrasion and heat but not oil resistance is required.underground wire and connector due to its water resistance.coated fabrics and sheet goods where the largest volume goes into moisture barriers and one-ply roofing.as viscosity modifiers in lubricating oil to improve low temperature impact strength of PE and PP.
29 NITRILE RUBBERS (NBR)Nitrile rubbers basically are manufactured by emulsion copolymerization of butadiene with acrylonitrile in process similar to SBR.The basic reaction is as follows:
30 good resistance towards nonpolar oils, fats, and solvents. Applicationgood resistance towards nonpolar oils, fats, and solvents.used in automotive and oil industry like oil seals and automotive hydraulic hose.better heat resistance than CR but they are subject to ozone cracking
31 CHLOROPRENE RUBBERS also known as neoprene resistance towards a wide variety of animals and vegetables fats and oils, waxes, and greases and also aliphatic hydrocarbons.good resistance to ozone attack, air oxidation, or weatheringability to retard flame,have tendency to self extinguish when flame source is removed.has high level of resistance to flex cracking.
32 Application:used for hose,belts,wire and cable covering,coatings,sheeting and adhesives
33 CHLOROSULPHONATED POLYETHYLENE RUBBERS, CSM CSM is obtained by reacting polyethylene in solution with chlorine and sulfur dioxide.Structure:
34 comparable with chloroprene rubber but it has better resistance to acids, solvent, ozone, oxidation and better color stability.very good resistance towards flex and abrasion, excellent resistance to oxidation aging, weathering, acids and alkali, and moderate resistance to oil and gasoline.poor resistance to aromatic solvent, flexibility at low temperature is limited and moderate compression set and resilience.Application:roofing, pond liners and applications that need resistance to strong mineral acids.
35 POLYACRYLIC RUBBERS, ACM Better resistance but poorer low temperature resistance compared with polybutylacrylate.High temperature resistance up to 200°C & good resistance to oil, ozone, sunlight and weatheringResistance to swelling and deterioration by hot hydrocarbon oils, extreme pressure lubricants, and transmission and hydraulic fluids
36 Heat are superior to those of NBR. Resistance to water and chemicals containing hydroxyl groupsApplicationautomation engine and transmission sealsgasket and 0-rings.
37 FLUOROCARBON RUBBERS (FKM) The best known rubbers are those by the name Viton.excellent resistance to oils, fuels, lubricants and most mineral acids and also resist many aliphatic and aromatic hydrocarbons like carbon tetrachloride and xylene. These rubbers are flame resistant and do not support combustion.
38 poor resistance towards some polar solvents like low molecular weight esters and ethers, ketones, certain amines, hot anhydrous hydrofluoric acid and certain proprietary hydraulic fluids)Applications of FKM include automotivefuel hose linessealsflue duct expansion joints
39 SILICONE RUBBERSInert chemically, with no taste or smell, unaffected by atmospheric expose and do not show ozone cracking with excellent electrical insulation and high permeability to gases.Mechanical properties TS are low but change very little when measured at higher temperature (150°C). Its abrasion and tear strength are also poor
40 Oil resistance is about the same as that of chloroprene rubbers but poor resistance to acid and alkali, oil, gasoline and solvent.The cost of the raw rubber is higher than most rubbersApplication:in aerospace, medical, food contact, and automotive ignition cable.
41 POLYURETHANE RUBBERSResistance to ozone, oil, and oxidation and good aging properties.It also has good TS, tear strength, excellent abrasion and high toughness.However, they do suffer from limited resistance to hydrolysis.
43 POLYSULPHIDE RUBBERS Polysulphide rubbers also know as "Thiokol“ low permeability and good resistance to weathering.poor physical properties, often with unpleasant odor but outstanding oil, solvent and chemical resistance.
44 Applicationfuel hose and tubing and as binder and for printing rollersLiquid polymers are useful as caulking compounds and sealants and as castable rubbers, e.g. encapsulation.