9 Popular Plastic Pipes, Innerflow - Smooth Wall HDPE, DuroMaxx, Steel Reinforced Polyethylene, A-2000 – Corrugated PVC with Smooth Interior
10 Round and Pipe Arch Shapes - Corrugated Metal Pipe GalvanizedAluminized (ALT2)AluminumPolymeric CoatedSmooth Lined MetalThere are several different types of CMP each has different physical characteristics and recommended environments. There are several other types of CMP such as Aluminized, Aluminum and Poly Coated that can give you a 75 to 100+ year life span depending on the gage and environment. The pipe we put in today is not the same pipe you may be relining.
11 Aluminum Box Culvert (One of many type of Plate Options) TEXAS Department of Transportation Saved $50,000 over replacing the bridge while still maintaining traffic flowWith 134 different sizes, Aluminum Box Culvert offers a low profile shape great for reline old concrete box culverts and short span bridges.
12 CON/SPAN – Three Sided Concrete Arch MRW 314 - Morrow County Ohio Con Span provided a quick cost effective solution that was installed in a day. (footings and back grouting took additional days)
14 Hydraulics Inlet Control vs. Outlet Control When designing a structure hydraulically, two flow scenarios must be checked. They are inlet control and outlet control. Each scenario has a unique set of factors that affect the performance of the culvert.With inlet control - the pipe can carry more water than the inlet can actually let in so the limiting primary factors are the end area and the geometric characteristics of the inlet.With outlet control - the inlet can let in more water than the pipe can carry so various factors beyond the inlet end come in to play in the flow characteristics of the structure.Which of the structures shown are likely to be an inlet controlled structure? (the ALBC)What mode of flow is the UF storm sewer likely operating under? (outlet control)14
15 End treatments Projecting Mitered to conform to fill slope Headwall Headwall & WingwallsEnd treatments are important input considerations during hydraulic design of culverts and small bridges. Many times hydraulics can be greatly improved by improving the existing inlet of the pipe.
16 Grout in Lifts to Prevent Pipe Floatation 3rd liftGroutVertical BraceGrout ports2nd liftThe number and frequency of grout ports vary depending on the size and length of pipe as well as the fluid nature of the grout.1st liftEnd View
18 Wisconsin DOT STH 16, Pewaukee, WI Polymeric Smooth-Cor Pipe Arch - 2012 The pipe doesn’t have to be dry to install the reline culvert. The Poly coating will give this new pipe a 100+ year service in most environments.
19 Illinois DOT I-74, Moline, Illinois 144” Polymer Smooth-Cor Pipe Arch - 2013 The pipe doesn’t have to be dry to install the reline culvert. The Poly coating will give this new pipe a 100+ year service in most environments.
20 MnDOT – Rat Creek – Reline of concrete box under 20’ of cover - 2000
26 Tunnel Liner Plate Arch 14-years after construction
27 MNDOT Project Nicollet Co TH 22, St Peter, MN Reline of twin 10’ X 10’ concrete pipe with Tunnel Liner Plate
28 MNDOT Project Nicollet Co TH 22, St Peter, MN Reline of twin 10’ X 10’ concrete pipe with Tunnel Liner Plate
29 MNDOT Project Nicollet Co TH 22, St Peter, MN Reline of twin 10’ X 10’ concrete pipe with Tunnel Liner Plate
30 MNDOT Project Nicollet Co TH 22, St Peter, MN Reline of twin 10’ X 10’ concrete pipe with Tunnel Liner Plate
31 MNDOT Project Nicollet Co TH 22, St Peter, MN Reline of twin 10’ X 10’ concrete pipe with Tunnel Liner Plate
32 MNDOT Project Nicollet Co TH 22, St Peter, MN Reline of twin 10’ X 10’ concrete pipe with Tunnel Liner Plate
33 . Two Harbors, MN 2 – 13’ span 2-Flange Tunnel Liner Plate State Aid Project , BridgeThe relining process with Tunnel Liner Plate allows the historical nature of this structure to stay in tact. We can make many unique shapes out of our plate products that can be easily installed by multiple contractors. In most cases special equipment is not required.
35 MNDOT State Aid , Duluth, MN 2nd St and 13th Avenue over Chester Creek - AL-T2 Flange Liner Plate Arch
36 Rocksylvania Ave over Rock Run Creek , Hardin Co, Iowa Falls, Iowa 8’7” span X 4’2” rise O.D. 2-Flange Tunnel Liner Plate
37 Iowa DOT , Hwy 136 N of US 67, Clinton IA 14’9” Span X 7’9” Rise Tunnel Liner Plate Arch - 2010
38 Main Street Tunnel – Lisle, Illinois 11’2” X 5’8” Tunnel Liner Plate Arch - 2013
39 Fond Du Lac, WI – 28’ span Bridge Cor reline of CN Rail Road Bridge - 1999
40 Plate, Precast & Truss MULTI-PLATE® Aluminum Structural Plate Aluminum Box CulvertSUPER-SPAN™SUPER-PLATE®BridgeCor™CON/SPAN®BEBO®Continental® Bridges (Pedestrian)Steadfast EXPRESS (Pedestrian)U.S. Bridge (Vehicular)As you can see, Contech truss bridges are just a segment of the overall Contech bridge. Just like pipe, Contech has a variety of Bridge Systems to choose from for almost any application. What system best fits my application? The answer depends on a number of different site constraints, but most times the best place to start is with the overall bridge span required.At first glance, you may be overwhelmed with all of our bridge options. When do I use Plate…When do I use Precast…When do I use Truss? The type of system will depend on your specific project needs, one place to start is working by with your local Project Consultant, who can help evaluate your site and assist in structure selection.Here are the span ranges for each bridge type:Plate ranges from 5 ft. to 52 ft.Precast from 12 to 102 ft.Pedestrian trusses will take you to 250 ft. using a conventional truss design. For spans longer than 250’, we use a cable stayed design.Vehicular steel truss bridges can span up to 300’ with the Thru Truss offered by our partner, US Bridge.These are all single spans – if you have a larger flow or the need a larger span, you can use any of our structures in multiple span arrangements.Also, notice that we have a lot of overlap with our bridges. Which is why I suggest you work with your local Project Consultant to help identify the best fit for your project.Next Slide
41 MULTI-PLATE Super Span Horizontal Ellipse - 33’ Span X 20’ Rise Slip Line of Old Concrete Bridge – Davis CO, IA Highway 2Before After
45 Project Under Construction Backfilling around new structure
46 Bridge Deck Left in Place Voids of bridge filled with grout
47 No Bridge Deck Means; No deck freezing in winter, no deck maintenance, & wider shoulder for safe traffic
48 OHIO DOT Dayton Road - Clark County, Ohio CON/SPAN Reline of Concrete Bridge Concrete channels cast and doweled into existing structure.
49 OHIO DOT Dayton Road - Clark County, Ohio CON/SPAN Reline of Concrete Bridge Quick installation only taken 1 day in many cases for small bridge replacements. Many times rollers or come longs are used to get the concrete pieces into place.
50 OHIO DOT Dayton Road - Clark County, Ohio CON/SPAN Reline of Concrete Bridge With the precast headwalls and wing walls the bridge can be made wider and safer for traffic. Combinations of standard fill and grout commonly done to make the reline more cost effective and quicker to install.
51 OHIO DOT Dayton Road - Clark County, Ohio CON/SPAN Reline of Concrete Bridge Another successful project.
74 Steel Truss Bridge – One week after Construction Start
75 Truss Bridge Cost – 55k, Express Foundation 59K
76 Your Project PartnerProviding assistance to the engineering community since 1904Nationwide support with local representative to help youEngineer Staff to help with drawings, plans, and specificationsOutstanding Free Design Tools on our Website for Bridge and Storm Water applications