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Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 1  Safe; reliable, low pressure drop  No routine maintenance,

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Presentation on theme: "Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 1  Safe; reliable, low pressure drop  No routine maintenance,"— Presentation transcript:

1 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 1  Safe; reliable, low pressure drop  No routine maintenance, user friendly  High performance, 0.10 % accuracy  Single tube design; two welding points only  CIP compatible, self-draining  Corrosion resistant material SITRANS FC MASS Safety, reliability and quality

2 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 2 SITRANS FC MASS 2100 sensor DI3 to DI 40 Specifications  Size:DI3 (250 kg/h), DI6 (1,000 kg/h), DI15 (5,600 kg/h), DI25 (25,000 kg/h), DI40 (52,000 kg/h)  Measuring range:0-52,000 kg/h  Version:1-pipe system  Material (wetted): (AISI316L) (in contact with fluid): (Hastelloy C-22)  Liquid pressure:327 bar (AISI316L) 430 bar (Hastelloy C-22)  Liquid temperature:-40 to °C  Enclosure material: (AISI316)  Ex-version:Eex ia IIC T3 – T6  Process connections:Flange DIN 2635, flange ANSI B 16.5 ISO 2852 Clamp, DIN 11851

3 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 3 Uniform sensor interface enables true plug & play Flexibility in operation & maintenance  1 sensor for all variants  Converters interchangeable SITRANS FC MASS 2100 sensor interface – one size fits all

4 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 4 Specifications  Size:DI 1.5  Measuring range:0-65 kg/h  Version:1-pipe system  Material (wetted): (AISI316) (in contact with fluid): (Hastelloy C-22)  Liquid pressure:296 bar (AISI316) 460 bar (Hastelloy C-22)  Liquid temperature:-40 to °C  Enclosure material: (AISI316)  Ex-version:Eex ia IIC T3 – T6  Process connections:G1/4” NPT ANSI B G1/4” ISO SITRANS FC MASS 2100 DI 1.5

5 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 5 CompanyApplication Hoechst TechnikumN 2, O 2, Ar, H 2, ethylene BASF, LudwigshafenPharmaceuticals, paints BOSCHGasoline & Diesel test rigs SolvayGases in liquid and gas form Dow ChemicalsChemicals Coca ColaDosing of additives MerckPharmaceuticals SITRANS FC MASS 2100 DI 1.5 The reference for mini plants

6 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 6  Mini plant & Research  Fuel injection nozzle & engine testing in the automotive industry  Refrigerant charging for hermetic compressors  Dosing of flavourings & additives within food & beverage  Dosing of essence & fragrances in cosmetic & detergent industry  High accuracy gas measurement  Dosing of paint  Dosing of pills and injectors for pharmaceutical SITRANS FC MASS 2100 DI 1.5 Typical applications

7 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 7 Multiple in-/output functions offer maximum process information and handling  3 Current outputs  2 Frequency/pulse outputs  2 Relay outputs  1 Digital input  Patented adaptive Batch controller  Serial/bus communication for retro-fitting Multiple in-/output functions

8 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 8 PROFIBUS DP HART CAN OPEN DEVICE NET PROFIBUS PA Multibus interface – matching all applications MODBUS RTU

9 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 9 Mass flow rate[Kg/s] Total mass[Kg] Density[Kg/m 3 ] Temperature[°C] Volumetric flow rate[l/s] Total volume[l] Fraction flow[Kg/s] % Fraction[%] Total fraction[Kg] Multi-parameter flow measurement

10 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 10 The SITRANS F C MASSFLO ® has been the preferred flow meter for Procter & Gamble WW since References within the soap and detergent industry

11 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 11 References within the soap and detergent industry Procter & Gamble has systematically replaced weighing cells, dosing pumps and mechanical flow meters by the MASSFLO ® meter gaining a competitive advantage  Recipes written directly in Kg without conversion errors  High production flexibility due to a high dynamic measuring range  Fast change of recipes  No recalibration needed  Maintenance reduced to an absolute minimum  Continuously batch process possible  Batch parameters and monitoring automated via multibus interface  DI1.5 has increased the accuracy on dosing of additives  Density is directly proportional to process quality

12 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 12 SITRANS F M MAGFLO, MAG 1100 Specifications  Size:DN  ConnectionFlangless ( sandwich design )  Liner materialCeramics PFA  ElectrodesPlatinum Hastelloy C276  Liquid pressure40 bar  Liquid temperature:-20 to °C  Enclosure material: (AISI316)  Enclosure ratingIP67  Ex-version:Eex [ia/ib] IIB T4 – T6

13 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 13 SITRANS F M MAGFLO, MAG 3100 Specifications Accuracy0.25% Size [mm]DN ConnectionFlange Pressure [Bar]Max. 40 Bar Temperature [°C]-5 to 90 C EnclosureIP67/68 Liner: Composite Elastomer Hard Rubber (Ebonite) ; ElectrodesAISI 316 Ti Application Drinking Water & Waste Water Approval:WRC approved OMIL R 49

14 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 14 Specifications Accuracy0.25% Size [mm]DN 15 – 2000 ConnectionFlange Pressure [Bar]Max. 100 Bar Temperature [°C]-40 to 180 C EnclosureIP67/68 Liner: Neoprene; Ebonite; EPDM; PTFE; Linatex;.. Electrodes: AISI 316Ti; Hastelloy; Titanium; Platinum… Ex-versionEEx SITRANS FM MAG3100

15 Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 15 In situ verification - optimum cost of operation Fully automated flow meter test in 15 minutes Signal converter test - flow simulation Flowmeter insulation test - cross-talk test Sensor magnetism test - boost test


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