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Liners Company presentation

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1 Liners Company presentation
Custom made plastic liners for all types of containers Company presentation

2 120 dedicated employees in the production and sales department
About us Content Facts & figures 50 years of experience in the development and production of plastic liners 120 dedicated employees in the production and sales department 4,000 different types of liners 13 million € turnover in 2006 5,000 production orders a year 10,000,000 liners produced per year Over 100 new product developments each year 3,800 machined tons of plastic a year About us Products Material References Contact The largest Customers

3 Share of sales by industries
About us Content Share of sales by industries About us Others 3,4 % Products NITTEL liners are used in industries with high quality standards. All materials used are aligned with these industry standards. Pharma- ceuticals 29,3 % Chemicals 38,4 % Material References Food 35,7 % Contact The largest Customers

4 About us Geographical Sales Germany EU Exporting globally since 1977
Content Geographical Sales About us Others Germany EU Products Material Exporting globally since 1977 Excellent year on year growth Sales departments in U.K., France and the Netherlands References Contact

5 About us Content Our approach About us Quality: The factor of success in our daily business. ISO Certification 9001 : 2000 Comprehensive Quality-Management-System controlling every step from purchasing raw materials to shipping of products: Permanent rating and controlling of our suppliers Controlling and documentation of the entire production process Additional check of the end-product by our Quality Assurance Managers Database for quality improvement Continuous training of production staff Products Material References Contact

6 About us Benefits High protection – minimal effort
Content Benefits About us High protection – minimal effort Products NITTEL liners guarantee: quick and easy handling maximum protection for product and container no cleaning costs longer life-time of containers highly cost effective easy removal of the product with minimal residue easy disposal Material References Contact

7 Custom made packaging solutions
About us Content Custom made packaging solutions About us NITTEL liners meet all customer demands. Products Material Products We offer materials for every filling and its specific requirements Adhesives, chemicals, food: Every bulk material makes specific demands on the packaging. The base material plastic meets a big part of those requirements. By using additives the basic properties can be augmented. Possible additional characteristics are for example resistance against solvents and conductivity. . We offer liners which correspond with all types of containers There are a wide variety of transport and storage containers. Height, diameter and thickness of our liners can be adapted to almost every type of container. Using agitators or pumps: We offer the optimal liner for every production process. Material References Contact

8 About us Our product range
Content Our product range About us Customers benefit from a broad variety of products Products 2 production techniques: Thermoforming and Welding 9 lines of products for different types of containers 4,000 types of products in different heights, diameters and thicknesses Material References Contact

9 About us Our material range
Content Our material range Stan-O-Nit™ Stat-O-Nit™ 8 Stat-O-Nit™ Bay-O-Nit™ Bay-O-Nit™ Bay-O-Nit™ 5050 Ex-O-Nit™ Res-O-Nit™ CoEx Ex-O-Nit™ CoEx Barr-O-Nit™ 129 Barr-O-Nit™ 121 Barr-O-Nit™ PP Res-O-Nit™ About us We are specialists in manufacturing all kind of plastic Mono films (made of one type of plastic): LDPE HDPE Polyamide Polypropylene Co-extrusion films (made of different layers of plastic) providing a good barrier against oxygen and water vapour as well as resistance against solvent. Aluminium composite films (made of aluminium and plastic) ideal for hygroscopic goods such as hot-melt adhesives Barr-O-Nit™ CoEx 7-Schicht Products Material References Contact

10 Selection of product and material
About us Content Selection of product and material About us Criteria for choosing the right type of product: Type of container Physical state of the filling Method of processing or discharging Products Criteria for choosing the correct material: Type of product with resulting requirements such as resistance against chemicals or food safety etc. Additives in the filling such as solvents or softening agents Processing techniques such as hot fills up to 80° C, between 80° and 120° C and over 120° C Possible reaction of the filling such as oxidation or electrostatic properties Material References Contact

11 Products Portfolio NITTEL liners for Pails and drums Form-Inliner™
Content Portfolio About us NITTEL liners for Pails and drums Form-Inliner™ Round bottom liner Paper board container and FIBC Cubiflex® Open-top and top-closed liner Flexotainer® Steel and plastic IBC IBC liner 20` to 40` ISO Container Container liner Beer tanks Beer tank liner Products Material References Contact

12 NITTEL Form-Inliner TM
Products Content NITTEL Form-Inliner TM NITTEL Form-InlinerTM NITTEL Form-InlinersTM are manufactured from a plastic sheet which is heated up and then fed into a mould. They fit seamlessly into the container and as such, provide optimum lining for filled products which are stirred or pumped out as well as in the use of follower plates. NITTEL Form-InlinersTM guarantee trouble-free removal of residual amounts of the product. Hot filling is obtainable up to 120° Celsius. About us Products Material Use: Pails: From 5 to 40 litres Wide-neck plastic drums: 30, 60, 120 and 150 litres Steel-plate drums with lid: From 50 to 225 litres References Designs: Open top Closed using a disc cap Closed using a 2“ or 5,5“ flange for filling (Form-Inliner TCTM) Contact

13 NITTEL Form-Inliner TM
Products Content NITTEL Form-Inliner TM About us Material: LDPE, also anti-static 1011 Ohm PP, also anti-static 1011 Ohm Products Material Examples for areas of application: NITTEL Form-InlinerTM: Ideal for sedimentary products which are stirred or pumped out (e.g. paints and varnishes, cosmetics) as well as in the use of follower plates NITTEL Form-Inliner TCTM: Ideal for transporting fluid products in capped barrels with latch-ring. References Contact

14 NITTEL round bottom liner
Products Content NITTEL round bottom liner About us NITTEL Round Bottom Liners are made from a tubular film and a circular base which is welded by means of a special technique. This technology offers a high tensile strength. The fitted form reduces the formation of folds and pockets which are common with conventional flat bags. This allows for the filled product to be removed easily. Products Use: Pails: From 5 to 40 litres Wide-neck plastic drums: 30, 60, 120, 150 litres Steel-plate drums: From 200 to 225 litres Material References Designs: Open top, ends turned over the seam Closed by tying up with clip closure Contact

15 NITTEL round bottom liner
Products Content NITTEL round bottom liner About us Material: Mono-films made of LDPE (anti-static and conductive) HDPE (anti-static and conductive) Polyamide Co-extrusion films (anti-static and conductive) Aluminium composite films Products Material Examples for areas of application: NITTEL round bottom liner made from LDPE: Ideal for fluid, pasteurised materials, as well as for powder and granulated goods. NITTEL round bottom liner made of polyamide: Ideal for hot filling up to 160° Celsius and for products containing solvents. NITTEL round bottom liner made from co-extrusion film: Ideal for hot filling up to 120° Celsius and for products containing solvents such as varnishes. NITTEL round bottom liner made from aluminium composite film: Ideal for (reactive) hot-melt adhesives. References Contact

16 Products NITTEL Cubiflex®
Content NITTEL Cubiflex® About us NITTEL Cubiflex® are produced under conditions free of particles e.g. from extruded polyethylene lateral fold hoses. Clean, dust-free filling and removal is guaranteed through adapted flanges. Products Use: FIBC: By welding on vertical excess length, the NITTEL Cubiflex® can be sewn into the FIBC. Palette cardboard boxes: For easier positioning, a simple corrugated cardboard disc can be stuck to the base of the NITTEL Cubiflex®. Material Designs Open top, closed base Open top, with discharge port Closed base, with inlet port Closed with inlet and discharge port References Contact

17 Products NITTEL Cubiflex® Material:
Content NITTEL Cubiflex® About us Material: LDPE, also anti-static 108 to 1011 Ohm HDPE, also anti-static 108 to 1011 Ohm Co-extrusion films based on polyamide and EVOH Aluminium composite films Products Material Examples for areas of application: NITTEL Cubiflex® made from Barr-O-Nit: Ideal as a barrier to moisture and odours. NITTEL Cubiflex® made from Barr-O-Nit Co-Ex: Ideal for food use, e.g. for milk powder. References Contact

18 NITTEL open-top and top-closed liner
Products Content NITTEL open-top and top-closed liner About us NITTEL liners for FIBC’s and cardboard boxes are manufactured similar to NITTEL round bottom liners by welding a tube of film to a circular base, and alternatively with an additional circular top welded disc. They are used with containers having a diameter greater than 640mm . Products Use: Cardboard boxes: From 400 to 1,500 litres, diameter from 720 mm to 1,400 mm FIBC: From 400 to 1,500 litres, diameter from 720 mm to 1,400 mm Designs: Open-top: For easier positioning, a simple corrugated cardboard disc can be stuck to the base of the liner. It also centres any optional port. Top-Closed: With filling port which is adjusted to the length and diameter of the filling pipe. Various filling bungs from 1“- 5.5“ are likewise available as well as emptying variants with disc flap valves for partial removal. Material References Contact

19 NITTEL open-top and top-closed liner
Products Content NITTEL open-top and top-closed liner About us Material: Mono films made from LDPE (anti-static and conductive) HDPE (anti-static and conductive) Polyamide Co-extrusion films (anti-static and conductive) Aluminium composite films Products Material Examples for areas of application: NITTEL open-top liner: Ideal for transporting plastic granules It is possible to remove the contents in doses through the discharge port. NITTEL top-closed liner: Ideal for transporting liquids and viscous products such as glues. A clean way to fill and empty the product is created by adapting the filling and emptying devices. References Contact

20 Products NITTEL FLEXOTAINER®
Content NITTEL FLEXOTAINER® About us NITTEL FLEXOTAINER® are manufactured in one process from two plastic sheets with filling and emptying devices. The flexibility and durability provide a combination which delivers exceptional performance. Optimal density enables the NITTEL FLEXOTAINER® to guarantee the secure transportation of all types of fluid. Products Use: Rigid plastic IBCs: 1,000 litres Collapsible metal IBCs: 1,000 litres Corrugated cardboard container (NITTEL Eco-Box) : 820 and 1040 litres Material References Designs: With a 2" to 5.5“ filling device With a 2" to 5.5“ filling device and a disc flap valve enabling a metered removal of the filled product. Contact

21 Products NITTEL FLEXOTAINER® Material:
Content NITTEL FLEXOTAINER® About us Material: FLEXOTAINER® system uses a specifically designed polyethylene Products Examples for areas of application: Ideal for transporting fluid foods and viscous products such as glue above 820 litre volumes. Material References Contact

22 Products NITTEL IBC liner
Content NITTEL IBC liner NITTEL IBC liners are self unfolding and there ease of handling makes them the perfect liner for IBC cages guarantee an optimal leak tightness as well. After the product has been removed, the liner can be disposed off easily. It is no longer necessary to clean the interior of the IBC. About us Products Use: Steel IBC: From 500 to 1000 litres Plastic IBC: From 500 to 1000 litres Designs: Adaptable for all commercial IBCs e.g. Schütz, Mauser or Werit. With closed base and filling port for pumping out the product With filling port and discharging port for removing the product through the IBC outlet tap. Material References Contact

23 Products NITTEL IBC liner Material:
Content NITTEL IBC liner About us Material: LDPE mono films (anti-static and conductive) Co-extrusion films (anti-static and conductive) Products Examples for areas of application: NITTEL IBC liner for steel IBCs: Ideal for products which are filled or removed in environments with the risk of explosion. NITTEL IBC liner for plastic IBCs: Ideal for transporting products which require the utmost cleanliness in terms of packaging, e.g food or pharmaceutical products. Material References Contact

24 NITTEL container liner
Products Content NITTEL container liner About us NITTEL container liners are either filled through the hatch by means of connecting pieces or with top loaders through the dome-shaped lid. They come with steadying ropes, hatch protection cardboard made from strong corrugated cardboard, securing rods made from metal and lateral supports for removing residual amounts made from Corrugated cardboard. NITTEL container liner are suitable for all types of granulated goods e.g. PE, PVC. Products Material Use: ISO container 20´- 40´ Designs: With connecting pieces for filling in the upper base for top loaders With up to 4 filling and discharging connecting pieces for loading and unloading through the back hatch. References Contact

25 NITTEL container liner
Products Content NITTEL container liner About us Material: LDPE mono films Co-extrusion films Aluminium composite films Products Material Examples for areas of application: NITTEL container liner made from aluminium composite film: Ideal for transporting plastic granules across continents, e.g. for transporting polyamide granules from Europe to Asia. References Contact

26 NITTEL beer tank liners
Products Content NITTEL beer tank liners About us NITTEL beer tank liners are made from plastic films developed specifically for storing beer. They are adapted to the extreme temperature and pressure conditions in storage tanks. The criteria for selecting suitable beer tank liners are pressure and service life. The special laying arrangement guarantees automatic unfolding during the filling process. Products Material Use: Beer tanks: From 200 to litres References Designs: Adaptable for all conventional storage tanks such as beer-drive, duo-tank or DRU Contact

27 Products NITTEL beer tank liner Material:
Content NITTEL beer tank liner About us Material: High Barrier: Co-extrusion film with barrier by means of a polyvinyl alcohol layer (EVOH). Super Barrier: Metallised plastic film with barrier by means of doubled aluminium sputtering. Products Material Examples for areas of application: High Barrier: With pressure up to 3 bar and storage periods up to 6 weeks. Super Barrier: With pressure up to 3 bar and very long storage periods over 6 weeks. References Contact

28 Material Content Base material Anti-static/ conductive Barrier against
Can be used for food stuffs Can be used up to Solvent resistant Mono film Stan-O-Nit TM LDPE 80° C Stat-O-NitTM 11 X Stat-O-NitTM 8 Bay-O-NitTM Bay-O-NitTM 3070 Ex-O-NitTM HDPE O2 110° C Lup-O-NitTM Res-O-NitTM Polyamide 180° C Polypropylene 125° C Coextrusion film Barr-O-NitTM CoEx EVOH Res-O-NitTM CoEx Ex-O-NitTM CoEx Aluminum composite film Barr-O-NitTM 129 O2; H2O Barr-O-NitTM PP About us Products Material References Contact

29 References Client: Beiersdorf AG Industry: Personal hygiene
Content About us Client: Beiersdorf AG Industry: Personal hygiene Filling: Cream and lotion Requirement: A liner, which is flexible enough to adapt to the steel container, but yet stable enough not to sink down when emptying the container. Solution: NITTEL FLEXOTAINER® - The semi-rigid liner allows easy removal with minimum residues. Client: SIKA Industry: Construction chemicals Filling: Specialty adhesives Requirement: A liner with a good barrier, protecting the product from drying up and protecting the container from contamination. Solution: NITTEL round bottom liners are made of a custom-built foil of HDPE/LDPE, providing a better barrier than LDPE but with lower material costs than aluminum. Products Material References Contact

30 References Client: Masterfoods Industry: Food
Content About us Client: Masterfoods Industry: Food Filling: Peanuts for chocolate bars Requirement: Protection against loss of aromas and quality; Meeting food law requirements; Rigidity Solution: NITTEL top-closed round bottom liner made of a 7-layer coextrusion barrier-film (Bar-O-Nit CoEx), Food law requirements: BRD BGvV Empfehlung III USA: FDA 21CFR EU: 2002/72/EC;2004/1/EC;2004/19/EC. Client: Bayer Schering Pharma AG Industry: Pharmaceuticals Filling: Oral Contraceptive Requirement: A pure packaging material corresponding to high pharmaceuticals quality standards. Solution: NITTEL round bottom liners made of specified LDPE. The production takes place in an air-conditioned room with overpressure and conditions free of particles. Products Material References Contact

31 Contact Germany http://www.nittel.eu
Telephone: +49 (0) Fax: (0) Address NITTEL GmbH & Co. KG Kelsterbacher Straße Raunheim/Main Germany

32 Contact UK http://www.nittel.eu
Telefon: +44 (0) Fax: (0) Address NITTEL UK Limited Swordfish Business Park 10 Swordfish Close Burscough Lancashire L40 8JZ Great Britain


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