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Precision Bearings Inc. 1.  Vision  Background and Quick Facts  ZNL’s Philosophy for success  Product Range  Mfg / Quality Process  Industries Served.

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Presentation on theme: "Precision Bearings Inc. 1.  Vision  Background and Quick Facts  ZNL’s Philosophy for success  Product Range  Mfg / Quality Process  Industries Served."— Presentation transcript:

1 Precision Bearings Inc. 1

2  Vision  Background and Quick Facts  ZNL’s Philosophy for success  Product Range  Mfg / Quality Process  Industries Served  Customers and Locations Agenda 2

3 Vision To become a global company with more than $ 100 million revenues Become a single source preferred supplier for all standard and special sizes under 2m diameter Able to serve all customers locally Use our vast technical knowledge to solve customer problems 3

4  Started since 1995 with existing manufacturing facility spread over 120,000 Sq. ft  Local inventory in USA to serve immediate needs  Increased production capacity by 40% over the last 9 months to manufacture 3 million pieces per annum in 2500 different sizes  Recent acquisition of production equipment and machinery of Karnataka Ball Bearing Ltd  Added 24 automated machinery lines with more than 400 skilled workers  Team – 400 skilled workers, 40 commercial and 27 – engineers  Currently certified as ISO 9001 company and moving towards TS certification  Winner of the STAR Export Award (Govt of India) considering our accelerated growth over the last 4 years  Customer base in over 37 countries accounting for 90 % of production  Working with KPMG to impart quality control training to all employees  Development and Deployment of full blown ERP/CRM system  Approved supplier to CVRDE for helicopter application  Approved supplier to DGQA ( Indian Defense )  Contract Manufacturing for few of the most reputed companies in the industry ZNL has grown annually at a rate of 25% over the last 6 years Awards & Certification 4 Quick Facts

5 ZNL Pillars of Success.. Quality Timely Delivery Product Variety Design Capability Competitive Pricing Local warehousing 5

6 Spherical Thrust Angular Contact Product Range.. SphericalTaperPillow Block Special BearingDeep groove Four Point Contact Self AligningCylindrical 6

7 Product Details..  Inner race, outer race, ball and rollers are made from SAE material with less than 15 ppm oxygen control.  Specific orders can also be made from SAE 8620 and SS 440 material  Cage Material used vary from CRCA, Brass, Bronze and polyamide as per specification  Steel cage material as per IS 4397  Brass cage material as per DIN  Dimensional Capacity  Min bore : 10mm  Max bore : 500 mm Inner / Outer Race Cage Material Dimensional Capability 7

8 Product Series Spherical Roller Taper Roller Spherical Roller Thrust Spherical Roller to to to to to to to to Available in C2, C3 and C4 clearance K bore, E type FAG equivalent design, 2RS and brass cage on request Production Capacity – 60,000 pcs per month Spherical Roller to to to to to to to to to Double cup (TDO) & Double cone (TDI) EL, LL, L, LM, M, HM, H, HH, EH Set 401-Set 444 Wheel bearing sets Interchangeable Inch Taper roller bearings Production Capacity – 160,000 pcs per month Spherical Roller to M to M Available in “E” type as well Production Capacity – 25,000 pcs per month 8

9 Product Series Cylindrical Angular Contact Thrust Spherical Roller 72, 73, 32 & 33 series available in ZZ and 2RS ALS and AMS series Spherical Roller 511,512,513 & 514 series. FT, LT & XLT series Brass cage available on request N, NJ, NU, NUP NCF and SL series Production Capacity – 25,000 per month Self Aligning Spherical Roller 12,13,22 and 23 series RL & RM series Deep groove Spherical Roller 12,13,22 and 23 series RL & RM series PIllow Block Spherical Roller UC,UCP, UCF and SB series S& XLJ series 9

10 Special Developments Designed following bearings on OD, Width, RPM, load and application – Double Row angular contact with 2 inner rings and one outer ring – Full complement cylindrical roller – Full complement ball bearings Double cup & Double cone Taper bearing assemblies like 90011, … Taper bearings in pair Square bore taper bearings like SQ series Part numbers with special dimensions 10

11 Quality Control Process Raw Material Turning Heat Treatment Face Grinding OD/ID Grinding BoreCageRollers Cracks Microstructure Composition Impurities Chemical Analysis Dimensional Hardness Micro- structure Hardness Crack Microstructure Dimension Drop-test Size Parallelism Visual Flatness Roughness Size Ovality – 2pt, 3 pt Roundness Roughness Size Taper Roundness Ovality-2pt. Concentricity Dimensional Float Roller movement Size Ovality – 2 pt, 3 pt. Roundness Roughness 11

12 Quality Control Equipments.. ParameterEquipment Radial ClearanceSEIMITSU Noise & Vibration TesterSUGAWARA Roundness TesterRANDCOM Roughness TesterMITUTOYO & Taylor Hobson Profile ProjectorMITUTOYO Hardness TesterMITUTOYO Metallurgical microscopeMITUTOYO Crack Detector Indian Make Life Testing Machine Indian Make Crowning checking machine Taylor Hobson Electronic Roller Grouping Indian Make Run out checking machine Japanese We follow in-process quality control for manufacturing 12

13 Serving wide range of aftermarket and maintenance applications Industrial Applications Gear Boxes Electric Motors Machinery Wind Mill Construction Equipment Tractor / Trailer Railway Heavy Duty Aerospace/ Defense Applications Served 13

14 Growing OEM supply in India 14

15 Exports across 37+ countries around the globe Sales Office Sunnyvale, CA Manufacturing Ahmadabad, India Headquarters Mumbai, India Over 140 customers in 37 countries around the globe with distribution and warehousing capabilities in all major continents 15 Sales office and distribution center, Brazil

16 India Sales Contact North India Mr. Mahesh Desai Gujarat & Rajasthan Mr. Dharmil Mehta Maharashtra & Goa Mr. T.V.K. Shirsagar South India Mr. Jayakumar Contact Details HQ Sales Contact India HQ Office C-205 Eastern Court, Tejpal Road, Vile Parle East, Mumbai India Phone : , Mr. Snehal Matisse Ct, Sunnyvale, CA Phone: Fax: Regional Contact Office

17 Thank you 17

18 Appendix 18

19 Sales by product variety 19

20 Customers in Indian Defense 20

21 ARGENTINA AUSTRALIA AUSTRIA BRAZIL BELGIUM CHILE CANADA CZECH REPUBLIC DENMARK EGYPT FINLAND FRANCE GERMANY GUATEMALA ISREAL INDONESIA IRELAND ITALY JAPAN KOREA GREECE MALAYSIA MEXICO NETHERLANDS PHILIPPINES PERU POLAND 21 Our export customers


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