2 Company Profile Our Vision Established in the year 1946, CPC is today a leading manufacturer & exporter of Grey Iron / SG Iron castings & machined componentsBeing a part of 500 Million USD KG Group of Coimbatore, CPC plays a vital role in manufacturing of most intricate castings & machined componentsOur products can be used in wide range of diversified industry verticals including automobile, agriculture, valves, pumps, motors & general engineering IndustriesWith rich industrial experience, we supply products that are in compliance to international standards and clients' specificationsOur VisionTo become reliable, competitive and responsive supplier of Iron castings and components
3 Geographical Advantage The foundry is located in Coimbatore, one of the major industrial hubs for engineering activities with special emphasis on castings and machined componentsStrategically positioned at South India's Manchester, the city is well connected by road, rail and air to all major metros both nationally and internationallyAn ideal place for foundries where skilled people having sound knowledge in foundry technology are available in abundance
4 Our StrengthComplex shape & size castings with close dimensional tolerance can be easily castedUsing premium grade raw materials and best manufacturing techniques, our products are manufactured in compliance with international quality standardsContinual improvement in manufacturing process & our team’s commitment to achieve high quality and customer delight helped us to deliver castings and machined components that increases productivity level besides offering better surface finishPeriodic status monitoring at each level of manufacturing, process adherence and timely delivery keeps CPC one step ahead of its competitorsWith no compromise on quality, we delight our customers by reducing the operational costs thereby increasing the ROI
5 Manufacturing Facilities The foundry is spread across a landscape of sq.mts. having build-up area of sq.mtsCPC has a modern foundry & well equipped machine shop with wide range of technically advanced machinesWith cutting-edge technology machines, we produce intricate shaped castings weighing from 1 kg to 150 kgs with maximum dimensional accuracyAround 600 employees form the backbone of CPC (P) Ltd
7 Pudukkottai UnitTo meet the ongoing industrial demands, CPC has started running a new modern foundry unit at Pudukkottai to produce 6, 000 MT of castings per annumWith an future enhancement of additional melting capacity, our Pudukottai unit is all set to produce 16, 000 MT of castings per annumIt is easily accessible by road, rail, air.It is 250 Km from Coimbatore unit & 40 Km from Trichy airport
8 Our TeamOur asset is our team of highly qualified professionals and skilled labour, comprising of some of the finest talents in the industryWe carry out manufacturing process under the guidance of well experienced personnel who lead us to launch many innovative products and services
9 SalesSince inception, CPC ‘s record of high quality and better customer service resulted in rapid growth of its businessWe have supplied 9,600 MT of castings per annum, out of which 6,000 MT of castings are supplied in machined conditionWith an export business of Rs.400 Millions to several well reputed OEM’s across the globe including Europe, America, Australia, Canada, North Africa and Far East, our company's yearly turnover has reached over Rs MillionsWith the addition of our Pudukottai Foundry the capacity is likely to reach 16,000 tonnes by the year 2010 and the turn over is likely to reach Rs.1 Billion.
10 Pattern ShopOur well-equipped in-house pattern shop fortified with latest equipments aid us to manufacture any complex shape of castings that meets the customer’s requirementsThe patterns are made using core compounds including Wood, Aluminium, Araldite, Cast Iron and Gun MetalThe pattern equipments are maintained in good condition and stored in shelves with specific identificationPart of the operations are outsourcedSoftware used in pattern development are solid modeling – Pro E, thermal analysis – Magma
12 Moulding & Sand Plant – Coimbatore Unit A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and Kuttner sand cooling plant coupled with 2 nos each of 500 kg batch capacity High Speed MixerHigh Speed Intensive Mixer ensures uninterrupted supply of quality sand to the moulding linesMechanical handling of the boxes, closing of the boxes with mould closing unit and pallet car track with pneumatic pushers eliminates human errors and ensures accurate and quality moulds
13 Moulding & Sand Plant – Pudukottai Unit A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and sand cooling plant coupled with 1 No. of 600 kg batch capacity High Speed Eirich MixerMouldingSand Plant
15 Core Shop – Coimbatore Unit Well-equipped core shop fabricates cores in cold box, oil sand, no bake, CO2 and shellCPC produces any complex shaped core with maximum dimensional accuracyType of CoreProcessesLimitationQuantityOil SandOil sand Process1 kg – 10 kgs4 Electric OvensCO2CO2 Process10 kgs & above-Shell CoreCore Shooter1 kg – 2 kgs3 NosCold BoxCold Box Core Shooter10 kgs – 15 kgs4 Nos
16 Core Shop Facilities – Pudukottai Unit Type of CoreProcessesLimitationQuantityCO2CO2 Process10 kgs & above-Cold BoxCold Box Core Shooter10 kgs – 20 kgs1 No.
17 Melting Furnaces – Coimbatore Unit The available melting units are:One 1.5 Mega Watts 2 tonnes dual track medium frequency induction furnaceTwo ASEA Brown Boweri 563 KVA Main frequency induction furnaces of 2 tonnes capacity, with a melting rate of 500 Kgs / HrMelting Furnaces – Pudukottai UnitThe available melting units are:One 1.2 Mega Watts 1.75 tonnes dual track medium frequency induction furnace
18 Melting facilities – Coimbatore Unit Type of UnitMelt /DayMetal TypeQuantityInduction50 Tons / DayGrey Cast IronDuctile Iron3 Nos and 4 CruciblesMelting facilities – Pudukottai UnitType of UnitMelt /DayMetal TypeQuantityInduction35 Tons / DayGrey Cast IronDuctile Iron1 No. and 2 Crucibles
19 FettlingFettling department is fully equipped with shot blasting facilities and all necessary auxiliariesIt consists of one 72” dia Twin Table, one 96” dia Twin Table, hanger type Shot Blasting Machines, electrical and pneumatic equipments in both Coimbatore and Pudukottai Units.
20 Paint ShopOur well equipped conveyerised paint shop with heating system can ensure good quality of primer painting of any colour as specified by the customer
21 PackingOur packing section is well equipped with facilities to do packing as per customers requirement
22 Machine Shop – Unit IFortified with a wide range of machines, the machine shop can undertake proof machining or full machining of the castings to the specified dimensional tolerancesExcellent Hydro Testing facility and sub-assembly operational facilities are the cornerstones of our machine shopA standards room is available to calibrate all the gauges and instruments used in the operations
23 Machine Shop – Unit I Type Make Quantity CNC Horizontal Machining CenterMazak1 No.CNC Drill & Tap CenterLeadwellCNC Horizontal Turning CenterFemco, Hwacheon6 NosCNC Vertical Turning CenterHwacheon, Daewoo5 NosCentre LathesHMT, MKL, TOS16 NosMilling Machines4 Vertical + 2 HorizontalDrilling Machines12 Radial + 9 Pedestal + 3 Bench24 NosDrilling Machine3 Spindle Gang type1 NoBalancing MachineABRO dynamic vertical balancing M/C3 NosCylindrical Grinding MachineHMTTapping MachineDESAI2 Nos
25 Machine Shop – Unit IIIncepted in 2004 with state-of-the-art machineries, we are all set to meet the increasing demands in the foundry industry for fully machined components as well as sub-assembly requirementsTypeMakeHorizontal Machining CenterMoriseiki NH 4000 DCGVertical Machining CenterMoriseiki NV 5000 A/40, Moriseiki MV JuniorDrill Tap CenterBrother TC S2ADrilling MachineBatliboi (Radial)
26 Machine Shop – Unit IIAfter the completion of machining process, the machined parts are forwarded to our in-house conveyerised paint shop where they undergo a primer painting with heating system of any colour as specified by the customer.Finally the machined parts are well packed in our in-house packing section fortified with necessary amenities and are kept ready for dispatch.
27 LaboratoryOur testing laboratory consists of various testing equipments and components to deliver high quality products to the fullest satisfaction of our customers which in turn will provide opportunities for repeat business and also for building long-term relationship with our clients.Some of our testing equipments include:Bruker Quantron Q6- Columbus 20 Elements Spectral Analyser,40 Ton UTMBHN TesterWet Analysis LabSand LabTrimos -for verifying all the gauges for their tolerancesProfile ProjectorSylvac - for checking the dial gauges and verniers.Carbide Slip GaugesRockwell Hardness TesterCo-ordinate Measuring Machine DEAImage Analyser & Calibration Facilities.
39 Quality SystemsOur Quality Management System has been the cornerstone for our success in the international marketThe entire quality assurance system is based on ISO 9001:2008 standardsStrict inspection procedures are implemented in every stage of production from raw material to end productWe at CPC, always strive for the best quality by continually improvising our processes, to ensure complete satisfaction to the customerTo accomplish this task, we have formulated a quality team consisting of quality experts who systematically outlines every activity of our organization in order to achieve qualityOur Quality assurance programme is frequently audited to have a periodic analysis of the system's effectiveness and to ensure that all is well on the quality frontWe always welcome quality surveillance from our valued customers for continual improvementsMaintaining properties of sand in each batch, ensuring pattern equipments for accuracy and thorough check for quality of castings before dispatch guarantee quality
40 Quality PolicyOur Quality Policy is to meet customer requirements of quality, price and service by employing appropriate technology, improving productivity and focusing on the customerOur priceless efforts to surpass potential and endorse excellence in order to provide cost effective quality products to our customers are reflected in the certifications conferred on usIt is our continuous pursuit to excel that enables us to set standards as well as to achieve themOur company activities and Quality systems are accredited to a number of national and international standard quality certificates and license as follows:
41 Environment Friendly Facilities CPC has implemented stringent pollution control measures to deal with the non-hazardous particles that are emitted by the foundryWith a green belt, CPC is constantly thriving to be an environment friendly unitCPC holds requisite approvals from the state and central pollution control boards
42 RecognitionBest Exporter Award for highest growth in Exports from Engineering Export Promotion Council, Southern Region, Chennai (3 Times)Best Iron Casting Exporter Award in the National Level from the Institute of Indian Foundry menBest Foundry and Best Productivity award from the Institute of Indian Foundrymen, Coimbatore Chapter
43 Name of the parts manufactured ClientsWe cater to a huge number of domestic and international customers in diversified fieldsWith overwhelming response received from our esteemed clients, we manufacture better quality products and strive for better customer serviceWe have been supplying our products to major international giants in Automobile, Agriculture, Pumps and Valves sector in both domestic and international marketsSome of our esteemed domestic customersCustomer NamePlaceName of the parts manufacturedAddison and Co LtdChennaiTractorBonfiglioli Transmissions Pvt LtdGear BoxNew Holland Fiat (India) Pvt LtdDelhiPTOGraziano Trasmissioni India Pvt LtdHydraulicSame Deutz Fahr India Pvt LtdIngersoll Rand India LtdAhamedabadCompressorV S T Tillers Tractors LtdBangaloreTillerMather & Platt Pumps LtdPunePump
44 Name of the parts manufactured Some of our esteemed Export customersCustomer NameCountryName of the parts manufacturedLombardini Fabrica Italiana MotoriItalyEngineComer IndustriesGear Box for Tractor implementsRossi Motori SPAGear BoxCaprariPumpITTItaly & USAPump & ValveFlowserveFrance, Germany, Australia & USAWiloFrance, Germany & KoreaClassFrance & GermanyTractorSpiraxFranceValveG H HGermanyCompressorArmstrong LimitedCanada & UKCornell Pump CompanyUSAIngersoll Rand CoMono PumpsUK, Australia & ChinaSmadiaMorocoKaruiJapan
45 Thank you very much for your kind attention! We look forward to working with youMr. Aditya BalasundaramExecutive DirectorID:Mr.K. HariharanGeneral ManagerID:Contact Us