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Company Profile Our Vision

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2 Company Profile Our Vision
Established in the year 1946, CPC is today a leading manufacturer & exporter of Grey Iron / SG Iron castings & machined components Being a part of 500 Million USD KG Group of Coimbatore, CPC plays a vital role in manufacturing of most intricate castings & machined components Our products can be used in wide range of diversified industry verticals including automobile, agriculture, valves, pumps, motors & general engineering Industries With rich industrial experience, we supply products that are in compliance to international standards and clients' specifications Our Vision To become reliable, competitive and responsive supplier of Iron castings and components

3 Geographical Advantage
The foundry is located in Coimbatore, one of the major industrial hubs for engineering activities with special emphasis on castings and machined components Strategically positioned at South India's Manchester, the city is well connected by road, rail and air to all major metros both nationally and internationally An ideal place for foundries where skilled people having sound knowledge in foundry technology are available in abundance

4 Our Strength Complex shape & size castings with close dimensional tolerance can be easily casted Using premium grade raw materials and best manufacturing techniques, our products are manufactured in compliance with international quality standards Continual improvement in manufacturing process & our team’s commitment to achieve high quality and customer delight helped us to deliver castings and machined components that increases productivity level besides offering better surface finish Periodic status monitoring at each level of manufacturing, process adherence and timely delivery keeps CPC one step ahead of its competitors With no compromise on quality, we delight our customers by reducing the operational costs thereby increasing the ROI

5 Manufacturing Facilities
The foundry is spread across a landscape of sq.mts. having build-up area of sq.mts CPC has a modern foundry & well equipped machine shop with wide range of technically advanced machines With cutting-edge technology machines, we produce intricate shaped castings weighing from 1 kg to 150 kgs with maximum dimensional accuracy Around 600 employees form the backbone of CPC (P) Ltd

6 Pudukkottai Unit

7 Pudukkottai Unit To meet the ongoing industrial demands, CPC has started running a new modern foundry unit at Pudukkottai to produce 6, 000 MT of castings per annum With an future enhancement of additional melting capacity, our Pudukottai unit is all set to produce 16, 000 MT of castings per annum It is easily accessible by road, rail, air. It is 250 Km from Coimbatore unit & 40 Km from Trichy airport

8 Our Team Our asset is our team of highly qualified professionals and skilled labour, comprising of some of the finest talents in the industry We carry out manufacturing process under the guidance of well experienced personnel who lead us to launch many innovative products and services

9 Sales Since inception, CPC ‘s record of high quality and better customer service resulted in rapid growth of its business We have supplied 9,600 MT of castings per annum, out of which 6,000 MT of castings are supplied in machined condition With an export business of Rs.400 Millions to several well reputed OEM’s across the globe including Europe, America, Australia, Canada, North Africa and Far East, our company's yearly turnover has reached over Rs Millions With the addition of our Pudukottai Foundry the capacity is likely to reach 16,000 tonnes by the year 2010 and the turn over is likely to reach Rs.1 Billion.

10 Pattern Shop Our well-equipped in-house pattern shop fortified with latest equipments aid us to manufacture any complex shape of castings that meets the customer’s requirements The patterns are made using core compounds including Wood, Aluminium, Araldite, Cast Iron and Gun Metal The pattern equipments are maintained in good condition and stored in shelves with specific identification Part of the operations are outsourced Software used in pattern development are solid modeling – Pro E, thermal analysis – Magma

11 Pattern Shop

12 Moulding & Sand Plant – Coimbatore Unit
A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and Kuttner sand cooling plant coupled with 2 nos each of 500 kg batch capacity High Speed Mixer High Speed Intensive Mixer ensures uninterrupted supply of quality sand to the moulding lines Mechanical handling of the boxes, closing of the boxes with mould closing unit and pallet car track with pneumatic pushers eliminates human errors and ensures accurate and quality moulds

13 Moulding & Sand Plant – Pudukottai Unit
A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and sand cooling plant coupled with 1 No. of 600 kg batch capacity High Speed Eirich Mixer Moulding Sand Plant

14 Moulding Machine & Box details – Coimbatore Unit
Grey Iron Grades Moulding Box Depth Weight Moulds /Hour Pattern Type Machine Type Length mm Width mm Cope mm Drag mm Min kg Max kg FG 150, FG 220, FG 260, FG 300 and Ductile Iron 400 520 120 0.50 15.00 60 AL, CI Arpa 300 BMD Simultaneous Jolt Squeeze 2 Pairs 175 10.00 20.00 40 650 150 35.00 30 Arpa 450 BMD Simultaneous Jolt Squeeze 1 Pair 275 100.00 15 300 10 Moulding Machine & Box details – Pudukottai Unit Grey Iron Grades Moulding Box Depth Weight Moulds /Hour Pattern Type Machine Type Length mm Width mm Cope mm Drag mm Min kg Max kg FG 150, FG 220, FG 260, FG 300 and Ductile Iron 1000 800 300 350 70 200 10 AL, CI Arpa 900 Simultaneous Jolt Squeeze 1 Pairs 735 585 35 100 25 Arpa 450 Simultaneous Jolt Squeeze 1 Pair

15 Core Shop – Coimbatore Unit
Well-equipped core shop fabricates cores in cold box, oil sand, no bake, CO2 and shell CPC produces any complex shaped core with maximum dimensional accuracy Type of Core Processes Limitation Quantity Oil Sand Oil sand Process 1 kg – 10 kgs 4 Electric Ovens CO2 CO2 Process 10 kgs & above - Shell Core Core Shooter 1 kg – 2 kgs 3 Nos Cold Box Cold Box Core Shooter 10 kgs – 15 kgs 4 Nos

16 Core Shop Facilities – Pudukottai Unit
Type of Core Processes Limitation Quantity CO2 CO2 Process 10 kgs & above - Cold Box Cold Box Core Shooter 10 kgs – 20 kgs 1 No.

17 Melting Furnaces – Coimbatore Unit
The available melting units are: One 1.5 Mega Watts 2 tonnes dual track medium frequency induction furnace Two ASEA Brown Boweri 563 KVA Main frequency induction furnaces of 2 tonnes capacity, with a melting rate of 500 Kgs / Hr Melting Furnaces – Pudukottai Unit The available melting units are: One 1.2 Mega Watts 1.75 tonnes dual track medium frequency induction furnace

18 Melting facilities – Coimbatore Unit
Type of Unit Melt /Day Metal Type Quantity Induction 50 Tons / Day Grey Cast Iron Ductile Iron 3 Nos and 4 Crucibles Melting facilities – Pudukottai Unit Type of Unit Melt /Day Metal Type Quantity Induction 35 Tons / Day Grey Cast Iron Ductile Iron 1 No. and 2 Crucibles

19 Fettling Fettling department is fully equipped with shot blasting facilities and all necessary auxiliaries It consists of one 72” dia Twin Table, one 96” dia Twin Table, hanger type Shot Blasting Machines, electrical and pneumatic equipments in both Coimbatore and Pudukottai Units.

20 Paint Shop Our well equipped conveyerised paint shop with heating system can ensure good quality of primer painting of any colour as specified by the customer

21 Packing Our packing section is well equipped with facilities to do packing as per customers requirement

22 Machine Shop – Unit I Fortified with a wide range of machines, the machine shop can undertake proof machining or full machining of the castings to the specified dimensional tolerances Excellent Hydro Testing facility and sub-assembly operational facilities are the cornerstones of our machine shop A standards room is available to calibrate all the gauges and instruments used in the operations

23 Machine Shop – Unit I Type Make Quantity
CNC Horizontal Machining Center Mazak 1 No. CNC Drill & Tap Center Leadwell CNC Horizontal Turning Center Femco, Hwacheon 6 Nos CNC Vertical Turning Center Hwacheon, Daewoo 5 Nos Centre Lathes HMT, MKL, TOS 16 Nos Milling Machines 4 Vertical + 2 Horizontal Drilling Machines 12 Radial + 9 Pedestal + 3 Bench 24 Nos Drilling Machine 3 Spindle Gang type 1 No Balancing Machine ABRO dynamic vertical balancing M/C 3 Nos Cylindrical Grinding Machine HMT Tapping Machine DESAI 2 Nos

24 Machine Shop – Unit I

25 Machine Shop – Unit II Incepted in 2004 with state-of-the-art machineries, we are all set to meet the increasing demands in the foundry industry for fully machined components as well as sub-assembly requirements Type Make Horizontal Machining Center Moriseiki NH 4000 DCG Vertical Machining Center Moriseiki NV 5000 A/40, Moriseiki MV Junior Drill Tap Center Brother TC S2A Drilling Machine Batliboi (Radial)

26 Machine Shop – Unit II After the completion of machining process, the machined parts are forwarded to our in-house conveyerised paint shop where they undergo a primer painting with heating system of any colour as specified by the customer. Finally the machined parts are well packed in our in-house packing section fortified with necessary amenities and are kept ready for dispatch.

27 Laboratory Our testing laboratory consists of various testing equipments and components to deliver high quality products to the fullest satisfaction of our customers which in turn will provide opportunities for repeat business and also for building long-term relationship with our clients. Some of our testing equipments include: Bruker Quantron Q6- Columbus 20 Elements Spectral Analyser, 40 Ton UTM BHN Tester Wet Analysis Lab Sand Lab Trimos -for verifying all the gauges for their tolerances Profile Projector Sylvac - for checking the dial gauges and verniers. Carbide Slip Gauges Rockwell Hardness Tester Co-ordinate Measuring Machine DEA Image Analyser & Calibration Facilities.

28 Lab Photos

29 Gear Box Housings

30 Flywheel - Passengers Car

31 Fly Wheels – Trucks

32 Pulleys & Hub

33 Pump Parts

34 Pump Casting - Process Pumps

35 Manifolds – Tractor

36 Gear Box & Hydraulic Parts

37 Valve Parts

38 Sub - Assemblies

39 Quality Systems Our Quality Management System has been the cornerstone for our success in the international market The entire quality assurance system is based on ISO 9001:2008 standards Strict inspection procedures are implemented in every stage of production from raw material to end product We at CPC, always strive for the best quality by continually improvising our processes, to ensure complete satisfaction to the customer To accomplish this task, we have formulated a quality team consisting of quality experts who systematically outlines every activity of our organization in order to achieve quality Our Quality assurance programme is frequently audited to have a periodic analysis of the system's effectiveness and to ensure that all is well on the quality front We always welcome quality surveillance from our valued customers for continual improvements Maintaining properties of sand in each batch, ensuring pattern equipments for accuracy and thorough check for quality of castings before dispatch guarantee quality

40 Quality Policy Our Quality Policy is to meet customer requirements of quality, price and service by employing appropriate technology, improving productivity and focusing on the customer Our priceless efforts to surpass potential and endorse excellence in order to provide cost effective quality products to our customers are reflected in the certifications conferred on us It is our continuous pursuit to excel that enables us to set standards as well as to achieve them Our company activities and Quality systems are accredited to a number of national and international standard quality certificates and license as follows:

41 Environment Friendly Facilities
CPC has implemented stringent pollution control measures to deal with the non-hazardous particles that are emitted by the foundry With a green belt, CPC is constantly thriving to be an environment friendly unit CPC holds requisite approvals from the state and central pollution control boards

42 Recognition Best Exporter Award for highest growth in Exports from Engineering Export Promotion Council, Southern Region, Chennai (3 Times) Best Iron Casting Exporter Award in the National Level from the Institute of Indian Foundry men Best Foundry and Best Productivity award from the Institute of Indian Foundrymen, Coimbatore Chapter

43 Name of the parts manufactured
Clients We cater to a huge number of domestic and international customers in diversified fields With overwhelming response received from our esteemed clients, we manufacture better quality products and strive for better customer service We have been supplying our products to major international giants in Automobile, Agriculture, Pumps and Valves sector in both domestic and international markets Some of our esteemed domestic customers Customer Name Place Name of the parts manufactured Addison and Co Ltd Chennai Tractor Bonfiglioli Transmissions Pvt Ltd Gear Box New Holland Fiat (India) Pvt Ltd Delhi PTO Graziano Trasmissioni India Pvt Ltd Hydraulic Same Deutz Fahr India Pvt Ltd Ingersoll Rand India Ltd Ahamedabad Compressor V S T Tillers Tractors Ltd Bangalore Tiller Mather & Platt Pumps Ltd Pune Pump

44 Name of the parts manufactured
Some of our esteemed Export customers Customer Name Country Name of the parts manufactured Lombardini Fabrica Italiana Motori Italy Engine Comer Industries Gear Box for Tractor implements Rossi Motori SPA Gear Box Caprari Pump ITT Italy & USA Pump & Valve Flowserve France, Germany, Australia & USA Wilo France, Germany & Korea Class France & Germany Tractor Spirax France Valve G H H Germany Compressor Armstrong Limited Canada & UK Cornell Pump Company USA Ingersoll Rand Co Mono Pumps UK, Australia & China Smadia Moroco Karui Japan

45 Thank you very much for your kind attention!
We look forward to working with you Mr. Aditya Balasundaram Executive Director ID: Mr.K. Hariharan General Manager ID: Contact Us

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