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JSSI HYDRAULICS PVT. LTD.

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Presentation on theme: "JSSI HYDRAULICS PVT. LTD."— Presentation transcript:

1 JSSI HYDRAULICS PVT. LTD.
logo ONE STEP AHEAD JSSI HYDRAULICS PVT. LTD. Head office: C1/B, Mansarover Garden, New Delhi – , India

2 logo A short note about jssi Jagtar Singh & Sons Hydraulics Pvt. Ltd. has over 15years experience in the design and manufacturing of Hydraulic Cylinder for use in diverse industries like: Industrial OEMS, Mining, Marine, Material Handling and Earthmoving Equipments among others. Our capability to provide quality services from conception to finish product is the main strength of the company. The company is accredited with ISO 9001:2008TUV certification and located at Delhi having two technology workshops at Nangli Sakrawati, Najafgarh with corporate office at C1/B, Mansarover Garden New Delhi. Existing plant is having limited capacity for the production of hydraulic cylinder upto nos. per annum. Productivity is not adequate as required and so our manufacturing cost is high resulting in less margin / profitability. Due to limitations of quality and lower productivity we are facing difficulty in increasing our market share of hydraulic cylinders. Over the years, the group has earned a good name in the market and its cylinders are preferred by OEMS for installing in their machines. Head office: C1/B, Mansarover Garden, New Delhi – , India

3 Major Products Are: Hydraulic Cylinder for domestic and Global OEMS manufacturing in INDIA, Construction, Earth Moving Machinery and Material Handling Equipments. Ground, Polished and Hard Chromed Guide Bars / Shafting for Pumps and special purpose machines. Hydraulic Cylinder Tubes and Hard Chrome Plated Rods / Bars. Head office: C1/B, Mansarover Garden, New Delhi – , India

4 Range of Hard chrome plated rods/bars
Metric Size : Dia 12mm to 250mm Standard Length : 3000mm to 10000mm Long. Delivery Length : Cut Length also available. Surface Hardness : >HV (67HRC) Surface Smoothness : Ra 0.2 Microns or Better Surface Finish : Surface Shall be free of dent or scratches Roundness : Out of Roundness is max 1/3 of Diameter tolerance Chrome Thickness : 25 Micron Min. Tolerances : ISO f7, f8 Circularity Thickness : According to ISO f7, f8 Straightness : 0.1/1000 Corrosion Resistance : Rating 10 Achieved after 120 hrs in neutral salt spray Packing : Secured Packing CHEMICAL ANALYSIS FOR CK45 MECHANICAL PROPERTIES C(% ) Si(%) Mn(%) S(%) P(%) Yield Stress Tensile Strength Elongation Re (N/mm2) Rm( N/mm2) A (%) min. 17% Head office: C1/B, Mansarover Garden, New Delhi – , India

5 Range of Hydraulic cylinder Tubes
Metric Size : ID25mm to 300mm. Standard Lengths : 3000mm to 10000mm Long. Delivery Length : Cut length also available. Inside Diameter : Skived & Roller Burnished or Honed Heat Treatment : Seamless Cold Drawn and Stress relieved (BK+S) Tolerance : ISO H8, H9 Surface Finish : Maximum Ra 0.2 to 0.4 micron. Straightness : Max. 0.1mm per m Eccentricity : < =OD185mm-maximum 5% of mean wall thickness. >=OD 185mm – maximum 7.5% of mean wall thickness. Corrosion Protection : ID protected by good quality antirust oil. It must withstand corrosion during shipment as well as storage up to 12 months. Packing : Strapped and Bundled. CHEMICAL ANALYSIS FOR ST52/EN SR C(% ) Si(%) Mn(%) S(%) P(%) max max MECHANICAL PROPERTIES Yield Strength (N/mm2) Tensile Strength Rm( N/mm2) Elongation A (%) 520 (min.) 600(min.) 14(min.) Head office: C1/B, Mansarover Garden, New Delhi – , India

6 Range of HYDRAULIC CYLINDERS
Product Capabilities Industrial Tie Rod Cylinder Threaded Type to Tube Cylinder Heavy Duty Welded Cylinder Custom Built Cylinder Telescopic Cylinder Comprehensive Range of Stroke Bore Size 25 to 300mm 50 to 210mm 100 to 350mm 63 to 300mm 50 to 250mm Stroke Length 0.5 to 7M 0.5 to 10 M 0.5 to 10M Pressure Rating 160 to 280 Bar 220 to 400 Bar 160 to 400 Bar Head office: C1/B, Mansarover Garden, New Delhi – , India

7 Oem buyers S. No. Customers Location Application Area 1
Action Construction Equipment Ltd. Faridabad, (Haryana) Pick & Carry Crane and Backhoe loaders 2 Indofarm Tractor Baddi, (H.P) Pick & Carry Cranes 3 Standard Combine (P) Ltd. Barnala (Punjab) Tractor attachment 4 Technical Fabricators (P) Ltd. Karavli (Punjab) Garbage Compacter 5 Putzmeister Concrete Machines Goa Concrete Machines 6 Priya Cranes Chennai Pick & Carry Crane 7 RNGupta (P) Ltd. Ludhiana 8 Cimmco Ltd. Bharatpur (Rajasthan) 9 Liftmak Udyog Pvt. Ltd. Gurgaon (Haryana) Truck Mounted Cranes 10 Preet Agro Industries Pvt. Ltd. Nabha, Punjab  Agriculture Tractors & Combines and others .. Head office: C1/B, Mansarover Garden, New Delhi – , India

8 JSSI HYDRAULICS PVT. LTD.
To take advantage of its reputation & to fulfill the increasing demand of our products in the market ,the group has installed a new plant at HSIDC Bahadurgarh 40 kms from existing unit on an industrial plot measuring Sq meter. JSSI HYDRAULICS PVT. LTD. Head office: C1/B, Mansarover Garden, New Delhi – , India

9 Earlier we procured SKB Tubes from others.
The plant has the provision of an Automatic Hydraulic Cylinder Assembly line in tandem with a continues Vertical Hard Chrome Plating machine, which is the first of its kind in India. This new plant will give us a uniform and sustainable quality of our products. Automation will result in higher productivity and thus our manufacturing cost will be lower than others. The main cost reduction: step taken in the new plant is installation of SRB (Skiving and Roller Burnishing Machine) in our manufacturing process for cylinder tubes. Earlier we procured SKB Tubes from others. Now we will perform this activity ourselves in house to get better production . Technical Guidance under Experts : A reputed consultant from Korea with excellent knowledge in the manufacture of Hydraulic Cylinders has been appointed for three years to impart practical training to our workforce comprising of technicians / engineers. During his stay, he will establish high standard of work culture and achievement of quality of global standards, so that we can export our products to Europe, US and other foreign market also. Head office: C1/B, Mansarover Garden, New Delhi – , India

10 Here, we have installed a new test-rig with a capacity of 500 Bars .
This plant infact is our manufacturing hub for international business of the company In this plant Quality is given the top priority in addition to advance machinery and equipments. To ensure Quality performance all JSSI Hydraulic Cylinders shall undergo 100% a hydro static testing cycle. Here, we have installed a new test-rig with a capacity of 500 Bars . We have certification of ISO and registered with Defence, Govt. of India Controller of Quality Assurance and Engineering Export Promotion Council (India). Highlights of some machinery / equipments installed are: Head office: C1/B, Mansarover Garden, New Delhi – , India

11 CHROME & BURNISHING SECTION
SL No. Name of Machinery QTY (Nos.) 1 SRB 6 Meter 2 Chrome Line System 3 Peeling Machine 4 Buffing Machine 5 Centreless Grinding Machine 6 CNC Lathe 8 7 VMC Machines Band Saw 9 Milling Machines 10 Drilling Machine 11 Misc Machines 12 Robot Welding (Rod) 13 Moving System Assembly Line 14 Robot Welding (Tube Collar) 15 Robot Welding (Tube-Head) 16 Parts Washing 17 Tube Assembly Washing 18 Rod Assembly 19 Cylinder Assembly 20 Hydraulic Cylinder Test 21 Out Conveyor (Test Line) 22 Genset (320 KVA) 23 Genset (400 KVA) 24 Genset (250 KVA) 25 ETP 26 Air Compressor CHROME & BURNISHING SECTION MACHINING SECTION FINAL STAGE POWER BACK UP Head office: C1/B, Mansarover Garden, New Delhi – , India

12 Centre less Grinding Machine
CHROME SECTION Peeling Machine Centre less Grinding Machine Head office: C1/B, Mansarover Garden, New Delhi – , India

13 (Skiving and Roller Burnishing Machine)
CHROME SECTION Buffing Machine (Skiving and Roller Burnishing Machine) Head office: C1/B, Mansarover Garden, New Delhi – , India

14 VMC Machines MACHINING SECTION CNC Lathe Machine
Head office: C1/B, Mansarover Garden, New Delhi – , India

15 FINAL STAGE Moving System Out Conveyor
Robot Welding Tube Collar & End Head Hyd. Cylinder Assembly Head office: C1/B, Mansarover Garden, New Delhi – , India

16 FINAL STAGE Rod Assembly Part Washing Tube Assembly Washing
Robot Welding Rod Tube Assembly Washing Head office: C1/B, Mansarover Garden, New Delhi – , India

17 FINAL STAGE Hydraulic Cylinder Test Machine
Head office: C1/B, Mansarover Garden, New Delhi – , India

18 Annual Designed Capacity For self use in Cylinders
Sl. No. Description Installed Capacity Per Annum For self use in Cylinders For sale 1. Hydraulic Cylinders Standard & Special Types Nos. -- 2. Honed/SRB Tubes 288000 Meter Meters 48000 Meters 3. Piston Rod 324000 Meters 54000 Meters 4. Water Cooled Mould 200 Nos. Head office: C1/B, Mansarover Garden, New Delhi – , India

19 Important customers S. No. Customers Location Application Area 1
Action Construction Equipment Ltd. Faridabad Pick & Carry Crane and Backhoe loaders 2 Escort Constructions Pick & Carry Cranes 3 Fluid Power Engineering Services Tamil Nadu Industrial Machinery 4 Standard Combine (P) Ltd. Barnala (Punjab) Tractor attachment 5 Putzmeister Concrete Machines Goa Concrete Machines 6 Nuclear Fuel Complex (Department of Atomic Energy) Hyderabad Extrusion Press 7 (Government of India, Ministry of Defence) Jabalpur Bofors Gun 8 506 Army Base Work Shop Components 9 Priyaa Cranes Chennai Pick & Carry Crane 10 Neo Track Industries Madhya Pradesh 11 International Tractors Ltd Hoshiarpur (Punjab) 12 Indofarm Tractor Baddi 13 Bajaj Steel Industries (P) Ltd. Nagpur Honed, Hard Chrome Rods 14 Punj Lloyd Limited Morena (M.P) 15 Xylus Flow Tech Engineering Pvt. Ltd. Hydraulic Presses 16 Castle Agroindustrial S.A Spain Agriculture Machinery   17 Wimal Engineering Pvt. Ltd Sri Lanka Solid Waste Handling 18 Windal Autotech Pvt. Ltd Pune 19 RAM Industries Canada 20 Swaraj Mahindra (PTL) Mohali 21 Static Hydraulics Steel Sector 22 Steerforth Sales Ltd. England Agriculture 23 Voltas Limited Thane Material Handling 24 TPS Infrastructure New Delhi Road Transport 25 Essar Steel Ltd. Gujarat 26 Vishwkarma Hydraulic Machines (for Indian Railway) Injection Molding Machines 27 VMT Industries Pvt. Ltd. Solid Waste Disposals of Delhi and others .. Head office: C1/B, Mansarover Garden, New Delhi – , India

20 and many more…. Head office: C1/B, Mansarover Garden, New Delhi – , India

21 Future plans · Ashok Leyland Ltd. · Excavators
From new factory, we will be able to penetrate the market of following machines manufacturer where hydraulic cylinder of high-tech are required:- ·         Ashok Leyland Ltd. ·         Caterpillar commercial Pvt. Ltd. ·         GMMCO ltd. ·         Greaves Cotton ltd. ·         Ingersoll Rand India ltd. ·         JCB India ltd. ·         Schwing Stetter India Pvt. Ltd. ·         Telco Construction Equipments ·         Palfinger cranes India Pvt. Ltd. ·         Hyundai Construction Equipment India Pvt. Ltd. ·         Electromech Material Handling System (India) Pvt. LTd. ·         Terex India Pvt. Ltd. ·         Case New Holland Equipment (India) Pvt. Ltd. ·         Liebherr India Pvt. Ltd. ·         Ortaklar (Turkey) ·         Kobelco cranes India Pvt. Ltd. ·         Tadano Group (Bangalore) ·         Mahindra & Mahindra Ltd. ·         Tatra Trucks India Ltd. ·         TIL Ltd. ·         Volvo India Pvt. Ltd. ·         Wirtgen India Pvt. Ltd. ·         Excavators ·         Backhoes ·         Concrete Mixing Machines ·         RITES Ltd ·         Swing Out Cylinders ·         Drive Cylinders ·         Putzmeister Ltd. Head office: C1/B, Mansarover Garden, New Delhi – , India

22 Always at your services, to know more please contact us.
Thanking you Always at your services, to know more please contact us. Joginder singh Mob: Plants Plant No1 – 46A Plant No2 - 84, Nangali Sakrawati Extn., Nagafgarh, New Delhi (India) Phones: -  Major Plant At Bahadurgarh Plot No. 39, Sector 4B, HSIDC, Bahadurgarh, Haryana Ph:   Head Office C-1/b, Mansarover Garden, New Delhi Phones: -  /8404,  Fax: -  Contact Person: Ms. Baljeet Kaur Ludhiana Sales Office Daba Lohara Road Opp Police Chowki, Village Daba Ludhiyana, Punjab Contact Person:- Mr. Gurmeet Singh (Office Executive) Mobile: -  Sales and Marketing office Mumbai India Corporation Building No-142/6India corporation, Mumbai - Nashik By-pass Road Gundavli Village,  Taluka Bhiwandi Dist. Thane Contact Person:- Pradnyan V. Khobragade (Sales and marketing executive) Mobile:-  Chennai Sales Office JAGTAR SINGH & SONS (INDIA)  Shed No. 309, 3rd Street North,  Ambattur Industrial Estate, Pattravakkam  Chennai   Phone : Contact Person Mr. Ashok Mobile :   Head office: C1/B, Mansarover Garden, New Delhi – , India


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