Presentation on theme: "“Relentless Pursuit of Excellence” Gummidipoondi ,Tamilnadu , India"— Presentation transcript:
1 “Relentless Pursuit of Excellence” Gummidipoondi ,Tamilnadu , India ( Near Chennai )
2 An ISO CompanyQuality PolicyThe policy of Mabel is to supply products which conform to the customer's specification & regulatory requirements and also offer a high degree of safety, reliability and economic efficiency. Each supply is to serve as means for future business.
3 SUPPLIES & SERVICES In India & Overseas MABEL a name for dependability supplies, Pressure Vessels, Reactors, Storage Tanks, Silos to Chemical, Petrochemical, Stacks, Fertilizer and Other Industries MABEL undertakes construction of Storage Tanks, Supply & erection of Piping, Erection of Stacks at Sites. MABEL procures & erects all utilities – Boiler, Chillers, Compressors, Water Treatment Plants.
4 The FactoryOur factory is at Gummudipoondi Industrial Estate.Tamilnadu,IndiaJust 50 km from Chennai on Calcutta HighwayVery near to Chennai PortNearer to Railway Head.Pressure Vessel Bay 5100 sqmTotal Area sqm
5 The CompanyMabel was started in 1981 with a Non Destructive Testing DivisionMechanical Fabrication works started inThe present factory at Gummudipoondi is specially got up for Stainless Steel Fabrication in 2009
6 Equipment / Facilities All DC Welding- SAW, MIG GTAW,SMAWRolling up to 2.5 m wide X 40 mm thick platesLifting capacity 2 x 20 tons EOT cranes in each bay .Plasma Cutting up to 50 mm thickAll NDT facilitiesHydro TestSand Blasting & PaintingPickling and Passivation
7 OutsourcingWe have long working relations with good machine shops to undertake jobs needing machining .Stress Relieving and Heat TreatmentDynamic balancingDish FormationPlating
8 CapacityWe can supply 1500 tons of Stainless Steel/Duplex Steel Reactors/Digesters per annumCan supply up to 3000 tons of Structurals per annumCan Supply Heat Exchangers up to 500 tons per annum
9 Under any of the following Inspection Agencies/Licensing Authorities Lloyds Register Industrial ServicesBureau Veritas Industrial ServicesDET Norske VeritasChief Inspector of Steam BoilersChief Controller of Explosives
13 Management Mr.R.Ramamurthi - Chairman Has 35yrs Exp. in Boiler Industry – An Expert in Welding Technology.Mr.S.Raman – Managing DirectorMarketing ,Materials and Finance.Mr.V.S.RaviKumar – Executive DirectorHas got 30 yrs of Experience in Project Construction of which many years spent in Construction of Refineries in India and Abroad.
14 Team MabelMr.Sivasankaran - Vice President Mr. R.Kesavan - General Manager Mr.Balakumar - Works Manager Mr .Wesley - Manager Quality Mr.Sridhar - Manager Purchase Mr.Shanmugam - Manager Projects Mr.Ramesh - Manager -Erection Mr.Murugaiyan - Manager Commercial
15 Man Power We have 45 Engineering/supervisory Staff 100 skilled workers like fitters/weldersDesign of Pressure vessels using Design Soft ware PV Elite/Tank Design with Tank SoftwareDrawings with AutocadDedicated QA/QCSpecialist welding technology advisors
16 MABEL has 3 Bays 1700 m2 Each with 40 Tons EOT Cranes
21 Major Clients Metso Paper & Metso Power Andritz Technologies ITC Paper/Ballarpur IndustriesSandvik AsiaTechnipWartsila/Solar Turbines/LTL SrilankaLarson &Toubro Ltd
22 For Metso Paper We supply Oxygen Reactors Floatation Vats Digesters AccumulatorsIn SS 304L,316L and Duplex SteelUpto Diameter 5.6 m ,Weight 65 tons
23 Metso Reactors Project : Tamil Nadu News Print & Paper Ltd, TN Peroxide Reactor (EOP) – 1 No.( 3.5 M dia x 21.1 M Height ) &Oxygen Reactors Type ORC & ORC (2 M dia x 19.1 M Height & 2.75 M dia x 21.4 M Ht ) with SS316 construction.
24 REACTORS Supplied to METSO PAPER for ITC, BHADRACHALAM
25 Reactors supplied to METSO Project. Orient Paper Mills, Madhya Pradesh
26 Digester under Fabrication 5600 mm dia X 20 000 mm long,56 ton wt for Metso
27 350 m3 Accumulator in Duplex Steel for Metso(ITC Project)
28 Floatation Cells (VAT) Project : M/s. SERVALAKSHMI PAPER MILLS FORM/S. METSO PAPER INDIA PVT LTD,Supplied & Erected the following VATS :1) VAT MC No2) VAT MC Nos3) VAT MC No4) VAT MC NoAlso supplied Vats to Subburaj Papers
29 Silos Stainless Steel Silos for PVC,PET,Sulphur, Sugar storage Painted Silos in Carbon steelFully built/site assembled
30 Silos at Kochi Refineries, Kochi similar silos given to Mathura,Chennai,Jamnagar refineries
32 Silos supplied to Petrochem Industry 4 Nos. Stainless steel Blending Silos18-T1-451 A/B/C/D/ -5000mmdia x 19470mm Ht Tons18-T mmdia x 13000mm Ht18-TH mmdia x 15600mm Ht18-TH mmdia x 15600mm Ht Nos. – 15 Tons approx./Each
33 CHENNAI PETROLEUM CORPN LTD Sulphur Pastilles Silos Under the Inspection of ENGINEERS INDIA LTD Supplied on behalf of Petrofac International Ltd/ PUNJ LLOYD.Capacity : 200 MT.MOC : SS 304Size: M Dia x 4.33 M St.Height & 5.7 M Conical Bottom HtErection weight : Tons / Each.
34 LPG BULLETS 100 MT LPG Distribution System for SPIC Bullet Size 3.4 m Dia 15 m Long
35 Pressure VesselsPressure Sand Filter for Reliance Petroleum Refinery Complex, Jamnagar, IndiaMedia Filters for RO PlantsSpecial Vessels for Various apps
36 Liquid Co2 storage pressure Tank for Fertilizer Factory Liquid Co2 storage pressure Tank for Fertilizer Factory. Currently 120 M3 under production
37 Piping Works Mabel has done piping work in Alloy Steels for Fertiliser , Boiler IndustryStainless Steel for Petrochem , space sectorCarbon Steel Piping for Captive Power and other segmentsAbove ground, under ground piping, Prefab piping spools, design of piping are our strength
38 TanksDesign, Supply and erection of Storage Tanks, Silos Horton SpheresDesign Supply and erection of Tall Chimneys, Special Structures etc.