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“Relentless Pursuit of Excellence” Gummidipoondi,Tamilnadu, India ( Near Chennai )

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Presentation on theme: "“Relentless Pursuit of Excellence” Gummidipoondi,Tamilnadu, India ( Near Chennai )"— Presentation transcript:

1 “Relentless Pursuit of Excellence” Gummidipoondi,Tamilnadu, India ( Near Chennai )

2 The policy of Mabel is to supply products which conform to the customer's specification & regulatory requirements and also offer a high degree of safety, reliability and economic efficiency. Each supply is to serve as means for future business. An ISO 9001-2008 Company Quality Policy

3 SUPPLIES & SERVICES In India & Overseas MABEL a name for dependability supplies, Pressure Vessels, Reactors, Storage Tanks, Silos to Chemical, Petrochemical, Stacks, Fertilizer and Other Industries MABEL undertakes construction of Storage Tanks, Supply & erection of Piping, Erection of Stacks at Sites. MABEL procures & erects all utilities – Boiler, Chillers, Compressors, Water Treatment Plants.

4 The Factory The Factory  Our factory is at Gummudipoondi Industrial Estate.Tamilnadu,India  Just 50 km from Chennai on Calcutta Highway  Very near to Chennai Port  Nearer to Railway Head.  Pressure Vessel Bay 5100 sqm  Total Area 20000 sqm

5 The Company Mabel was started in 1981 with a Non Destructive Testing Division Mechanical Fabrication works started in 1985. The present factory at Gummudipoondi is specially got up for Stainless Steel Fabrication in 2009

6 Equipment / Facilities All DC Welding- SAW, MIG GTAW,SMAW Rolling up to 2.5 m wide X 40 mm thick plates Lifting capacity 2 x 20 tons EOT cranes in each bay. Plasma Cutting up to 50 mm thick All NDT facilities Hydro Test Sand Blasting & Painting Pickling and Passivation

7 Outsourcing We have long working relations with good machine shops to undertake jobs needing machining. Stress Relieving and Heat Treatment Dynamic balancing Dish Formation Plating

8 Capacity We can supply 1500 tons of Stainless Steel/Duplex Steel Reactors/Digesters per annum Can supply up to 3000 tons of Structurals per annum Can Supply Heat Exchangers up to 500 tons per annum

9 Under any of the following Inspection Agencies/Licensing Authorities  Lloyds Register Industrial Services  Bureau Veritas Industrial Services  DET Norske Veritas  Chief Inspector of Steam Boilers  Chief Controller of Explosives

10 CONTACT DETAILS MABEL ENGINEERS PRIVATE LIMITED PLOT NOS:66-69, EXPORT PROMOTION INDUSTRIAL PARK (EPIP), SIPCOT INDUSTRIAL COMPLEX, GUMMUDIPOONDI – 601 201 TAMILNADU, INDIA. PHONE: 91-44-27991260, 27991280 & 27991380 FAX: 91-44-27922792 Email: mabelengineers@yahoo.com / raman@mabel.in mabelengineers@yahoo.comraman@mabel.in Website : www.mabel.in www.mabel.in

11 How to reach 50 Km from Chennai International Airport On Chennai Kolkatta Highway 2 Km from Gummidipoondi Railway Station 50 Km from Chennai Sea Port Chennai is also known as Madras,India

12 ROUTE MAP TO OUR NEW FACILITY

13 Management Management Mr.R.Ramamurthi - Chairman Has 35yrs Exp. in Boiler Industry – An Expert in Welding Technology. Mr.S.Raman – Managing Director Marketing,Materials and Finance. Mr.V.S.RaviKumar – Executive Director Has got 30 yrs of Experience in Project Construction of which many years spent in Construction of Refineries in India and Abroad.

14 Team Mabel Mr.Sivasankaran - Vice President Mr. R.Kesavan - General Manager Mr.Balakumar - Works Manager Mr.Wesley - Manager Quality Mr.Sridhar - Manager Purchase Mr.Shanmugam - Manager Projects Mr.Ramesh - Manager -Erection Mr.Murugaiyan - Manager Commercial

15 Man Power We have 45 Engineering/supervisory Staff 100 skilled workers like fitters/welders Design of Pressure vessels using Design Soft ware PV Elite/Tank Design with Tank Software Drawings with Autocad Dedicated QA/QC Specialist welding technology advisors

16 MABEL has 3 Bays 1700 m2 Each with 40 Tons EOT Cranes

17 INSIDE VIEW

18 Plate Bending machine 40 mm tk x 2500 mm wide

19 AUTO WELDER

20 Mabel Supplies Pressure Vessels Reactor Vessels with Agitators. Tanks Chimneys Heat Exchangers. Silos.

21 Major Clients Metso Paper & Metso Power Andritz Technologies ITC Paper/Ballarpur Industries Sandvik Asia Technip Wartsila/Solar Turbines/LTL Srilanka Larson &Toubro Ltd

22 For Metso Paper We supply Oxygen Reactors Floatation Vats Digesters Accumulators In SS 304L,316L and Duplex Steel Upto Diameter 5.6 m,Weight 65 tons

23 Metso Reactors Project : Tamil Nadu News Print & Paper Ltd, TN Peroxide Reactor (EOP) – 1 No.( 3.5 M dia x 21.1 M Height ) & Oxygen Reactors Type ORC-20185 & ORC-27205 (2 M dia x 19.1 M Height & 2.75 M dia x 21.4 M Ht ) with SS316 construction.

24 REACTORS Supplied to METSO PAPER for ITC, BHADRACHALAM

25 Reactors supplied to METSO Project. Orient Paper Mills, Madhya Pradesh

26 Digester under Fabrication 5600 mm dia X 20 000 mm long,56 ton wt for Metso

27 350 m3 Accumulator in Duplex Steel for Metso(ITC Project)

28 Floatation Cells (VAT) Project : M/s. SERVALAKSHMI PAPER MILLS FOR M/S. METSO PAPER INDIA PVT LTD, Supplied & Erected the following VATS : 1) VAT MC 150 - 1 No 2) VAT MC 120 - 2 Nos 3) VAT MC 60 - 1 No 4) VAT MC 30 - 1 No Also supplied Vats to Subburaj Papers

29 Silos Silos Stainless Steel Silos for PVC,PET,Sulphur, Sugar storage Painted Silos in Carbon steel Fully built/site assembled

30 Silos at Kochi Refineries, Kochi similar silos given to Mathura,Chennai,Jamnagar refineries

31 Silo under construction for GAIL, Patta

32 Silos supplied to Petrochem Industry 4 Nos. Stainless steel Blending Silos 18-T1-451 A/B/C/D/ - 5000mmdia x 19470mm Ht - 87 Tons 18-T1-453 - 4500mmdia x 13000mm Ht 18-TH-454 - 4500mmdia x 15600mm Ht 18-TH-461 - 4500mmdia x 15600mm Ht - 3 Nos. – 15 Tons approx./Each

33 CHENNAI PETROLEUM CORPN LTD Sulphur Pastilles Silos Under the Inspection of ENGINEERS INDIA LTD Supplied on behalf of Petrofac International Ltd/ PUNJ LLOYD. Capacity : 200 MT. MOC : SS 304 Size: 7.0 M Dia x 4.33 M St.Height & 5.7 M Conical Bottom Ht Erection weight : 21.15 Tons / Each.

34 LPG BULLETS 100 MT LPG Distribution System for SPIC Bullet Size 3.4 m Dia 15 m Long

35 Pressure Vessels Pressure Sand Filter for Reliance Petroleum Refinery Complex, Jamnagar, India Media Filters for RO Plants Special Vessels for Various apps

36 Liquid Co2 storage pressure Tank for Fertilizer Factory. Currently 120 M3 under production

37 Piping Works Mabel has done piping work in Alloy Steels for Fertiliser, Boiler Industry Stainless Steel for Petrochem, space sector Carbon Steel Piping for Captive Power and other segments Above ground, under ground piping, Prefab piping spools, design of piping are our strength

38 Tanks Tanks Design, Supply and erection of Storage Tanks, Silos Horton Spheres Design Supply and erection of Tall Chimneys, Special Structures etc.

39 ATMOSPHERIC STORAGE TANKS

40 TANK FARM FOR CAPTIVE POWER PLANT OF STERLITE INDUS. INDIA LTD, TUTICORIN

41 ATMOSPHERIC TANKS Min.10KL to Max. 5000KL

42 FLUE GAS DUCTING FOR DG SET – FOR STERLITE INDUS. INDIA LTD, TUTICORIN FLUE GAS DUCTING FOR DG SET – FOR STERLITE INDUS. INDIA LTD, TUTICORIN

43 63 METERS HEIGHT X 4 NOS. DUCT CHIMNEYS STRUCTURALLY SUPPORTED – FOR STERLITE INDUSTRIES. LTD, TUTICORIN.

44 Tanks & Stack for 100 MW Plant @ Bangladesh

45 Tanks & Stacks for 100 mw Power Plant,Bangladesh

46 Tanks for 100 mw plant @ Bangladesh

47 Future Plans Mabel will make vessels with ASME U stamps Mabel will obtain EN certificates for exporting to EU nations Mabel will provide MEP services to projects


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