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PORTFOLIO Ken Orr –Design Engineer/Owner. Services 3D design engineering utilizing Pro/ENGINEER 3D design engineering utilizing Pro/ENGINEER Complex Surfacing.

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Presentation on theme: "PORTFOLIO Ken Orr –Design Engineer/Owner. Services 3D design engineering utilizing Pro/ENGINEER 3D design engineering utilizing Pro/ENGINEER Complex Surfacing."— Presentation transcript:

1 PORTFOLIO Ken Orr –Design Engineer/Owner

2 Services 3D design engineering utilizing Pro/ENGINEER 3D design engineering utilizing Pro/ENGINEER Complex Surfacing and AssembliesComplex Surfacing and Assemblies SheetmetalSheetmetal Mechanica, static only (structure & thermal)Mechanica, static only (structure & thermal) Drawings (to ASME-Y14.5M standards)Drawings (to ASME-Y14.5M standards) Packaging studiesPackaging studies Simple fixture designSimple fixture design Plastic part design (an Orrbit Design specialty)Plastic part design (an Orrbit Design specialty) Project ManagementProject Management Prototyping Prototyping SLA or ObjetSLA or Objet Urethane CastingsUrethane Castings CNC machiningCNC machining Finish Work (hand crafting, painting, etc.)Finish Work (hand crafting, painting, etc.)

3 Example – Patio Umbrella ***Patent Pending*** 110V Powered Patio Umbrella 110V Powered Patio Umbrella Design included electrical housings, crank mechanism, and assembly.Design included electrical housings, crank mechanism, and assembly. Prototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts.Prototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts.

4 Example – Cordless Phone Cordless Phone and charging base Cordless Phone and charging base Class-A complex surfacingClass-A complex surfacing Generation of Front Cover, Rear Cover, Battery Cover, Display Window, Keypad, Belt Clip for Injection moldingGeneration of Front Cover, Rear Cover, Battery Cover, Display Window, Keypad, Belt Clip for Injection molding Integration of electronics with display lens, earpiece connector, and battery charging contactsIntegration of electronics with display lens, earpiece connector, and battery charging contacts

5 Example – Lawn Edging Wheat & Rock simulated Lawn Edging Wheat & Rock simulated Lawn Edging Integrated intricate designs for injection molding utilizing scan data with solid modelingIntegrated intricate designs for injection molding utilizing scan data with solid modeling SLA prototypes generated, and painted with production intent colorsSLA prototypes generated, and painted with production intent colors

6 Example –Remote Spa Remote Control Spa Remote Control Class A surfaceClass A surface Front Cover, Rear Cover, Battery Cover, Tactile Keypad, Display Lens, Rubber Key, Wall PlateFront Cover, Rear Cover, Battery Cover, Tactile Keypad, Display Lens, Rubber Key, Wall Plate Integrated Electronics includes display, thin tactile keypad top keep water proofIntegrated Electronics includes display, thin tactile keypad top keep water proof Prototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in a urethane material. Keypads were prototyped by keypad manutacturerPrototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in a urethane material. Keypads were prototyped by keypad manutacturer

7 Example – Gateway Gateway for Schlage lock system Gateway for Schlage lock system Class A surface for black injection molded partsClass A surface for black injection molded parts Front Cover, Rear Cover, Battery Cover, Keypad w/integrated light pipesFront Cover, Rear Cover, Battery Cover, Keypad w/integrated light pipes Integrated Electronics included PCB w/vertical mount switches, RJ45 jack & battery w/light pipe out frontIntegrated Electronics included PCB w/vertical mount switches, RJ45 jack & battery w/light pipe out front Prototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in a urethane material.Prototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in a urethane material.

8 Example – Caulk Gun Caulk Gun for 5.5oz tubes Caulk Gun for 5.5oz tubes Class A surfaceClass A surface Right & Left Covers, Tray with motorized screw feed mechanism (Acme thd) with release trigger & gear system to drive feed mechanismRight & Left Covers, Tray with motorized screw feed mechanism (Acme thd) with release trigger & gear system to drive feed mechanism Integrated Electronics & battery packIntegrated Electronics & battery pack Prototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in colored urethanePrototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in colored urethane Actual prototype

9 Example – Tubs Bath & Spa tubs designed for Vac Forming from high gloss sheet stock Bath & Spa tubs designed for Vac Forming from high gloss sheet stock Class A surfacingClass A surfacing Continuity of rounds was crucial to this processContinuity of rounds was crucial to this process Non skid on floor w/jet & drain locationsNon skid on floor w/jet & drain locations

10 Example – Bench KLM Bench, commercial seating (8 person shown) KLM Bench, commercial seating (8 person shown) Legs designed for aluminum casting w/high gloss polished finishLegs designed for aluminum casting w/high gloss polished finish Designed to support up to 450lbs per seatDesigned to support up to 450lbs per seat

11 Example – Water Cannon Toy Water Gun Toy Water Gun Class A surfacingClass A surfacing Hand run crank to pump waterHand run crank to pump water Base designed to adapt to a boat or dockBase designed to adapt to a boat or dock Nearly 45 degrees of tilt front/back and swivels full 360 degrees.Nearly 45 degrees of tilt front/back and swivels full 360 degrees.

12 Example – Seat Back Sail Sail for office furniture side chair Sail for office furniture side chair Class A surfacingClass A surfacing Each intersection had to be cut away and a surface blend created to meet designers requirementsEach intersection had to be cut away and a surface blend created to meet designers requirements

13 Example – Swim Device Wrist, Ankle & Head devices to monitor swimmers Wrist, Ankle & Head devices to monitor swimmers Units are required to be water proof to IP68 & air tight to 0atm in a cargo hold of a plane with no change in the unit when held in your had at ground level.Units are required to be water proof to IP68 & air tight to 0atm in a cargo hold of a plane with no change in the unit when held in your had at ground level. Top cover is an inset molded part with a 60 durometer Santoprene material to allow activation of 2 switches.Top cover is an inset molded part with a 60 durometer Santoprene material to allow activation of 2 switches.

14 Example – Medical Device Medical device Medical device Package electronics into small enclosure with 3 switchesPackage electronics into small enclosure with 3 switches Top cover is an inset molded part with a 40 durometer Santoprene material to allow activation of switches.Top cover is an inset molded part with a 40 durometer Santoprene material to allow activation of switches. Back cover is formed metal stampingBack cover is formed metal stamping

15 Example – Mechanism Cover Mechanism Covers Mechanism Covers Develop new mechanism covers for an office furniture chairDevelop new mechanism covers for an office furniture chair Worked closely with Industrial Designers to capture design intentWorked closely with Industrial Designers to capture design intent Created skeleton model to ensure proper form between upper and lower coverCreated skeleton model to ensure proper form between upper and lower cover

16 Example – Chair Seat Development Chair Seat Chair Seat Develop new seat for a new chairDevelop new seat for a new chair Create structural plastic lower that mounts to cylinder mounting plate. Worked with FEA to determine best rib structure and wall thicknessCreate structural plastic lower that mounts to cylinder mounting plate. Worked with FEA to determine best rib structure and wall thickness Create release lever for fore/aft adjustment and a cover for the “no option” optionCreate release lever for fore/aft adjustment and a cover for the “no option” option

17 Example – Chair Back Frame Chair Back Frame Chair Back Frame Develop new back frame for an office furniture chairDevelop new back frame for an office furniture chair Worked closely with Industrial Designers to develop best ProE class-a surfacingWorked closely with Industrial Designers to develop best ProE class-a surfacing Parts had to have mating surfaces for a sonic weld operation, this required the sharing of data between files (publishing geometry)Parts had to have mating surfaces for a sonic weld operation, this required the sharing of data between files (publishing geometry) Because of the sharing of data between file, the best method was use of a skeleton modelBecause of the sharing of data between file, the best method was use of a skeleton model

18 Example – Cervical Spine Display Cervical Spinal Display Model (C4-C6) Cervical Spinal Display Model (C4-C6) Develop 2ft wide cervical bone models for use in a medical expoDevelop 2ft wide cervical bone models for use in a medical expo C4 and C5 to rock 10degrees left/rightC4 and C5 to rock 10degrees left/right Design of motion mechanism to fit within the main body of the boneDesign of motion mechanism to fit within the main body of the bone

19 Contact Orrbit Product Design LLC Orrbit Product Design LLC Ken OrrKen Orr th Ave th Ave. Holland, MI 49424Holland, MI


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