2Services 3D design engineering utilizing Pro/ENGINEER Prototyping Complex Surfacing and AssembliesSheetmetalMechanica, static only (structure & thermal)Drawings (to ASME-Y14.5M standards)Packaging studiesSimple fixture designPlastic part design (an Orrbit Design specialty)Project ManagementPrototypingSLA or ObjetUrethane CastingsCNC machiningFinish Work (hand crafting, painting, etc.)
3Example – Patio Umbrella ***Patent Pending*** 110V Powered Patio UmbrellaDesign included electrical housings, crank mechanism, and assembly.Prototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts.
4Example – Cordless Phone Cordless Phone and charging baseClass-A complex surfacingGeneration of Front Cover, Rear Cover, Battery Cover, Display Window, Keypad, Belt Clip for Injection moldingIntegration of electronics with display lens, earpiece connector, and battery charging contacts
5Example – Lawn Edging Wheat & Rock simulated Lawn Edging Integrated intricate designs for injection molding utilizing scan data with solid modelingSLA prototypes generated, and painted with production intent colors
6Example –Remote Spa Remote Control Class A surface Front Cover, Rear Cover, Battery Cover, Tactile Keypad, Display Lens, Rubber Key, Wall PlateIntegrated Electronics includes display, thin tactile keypad top keep water proofPrototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in a urethane material. Keypads were prototyped by keypad manutacturer
7Example – Gateway Gateway for Schlage lock system Class A surface for black injection molded partsFront Cover, Rear Cover, Battery Cover, Keypad w/integrated light pipesIntegrated Electronics included PCB w/vertical mount switches, RJ45 jack & battery w/light pipe out frontPrototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in a urethane material.
8Example – Caulk Gun Caulk Gun for 5.5oz tubes Class A surface Right & Left Covers, Tray with motorized screw feed mechanism (Acme thd) with release trigger & gear system to drive feed mechanismIntegrated Electronics & battery packPrototypes supplied using SLA/Objet masters to generate silicone molds for multiple cast parts in colored urethaneActual prototype
9Example – TubsBath & Spa tubs designed for Vac Forming from high gloss sheet stockClass A surfacingContinuity of rounds was crucial to this processNon skid on floor w/jet & drain locations
10Example – Bench KLM Bench, commercial seating (8 person shown) Legs designed for aluminum casting w/high gloss polished finishDesigned to support up to 450lbs per seat
11Example – Water Cannon Toy Water Gun Class A surfacing Hand run crank to pump waterBase designed to adapt to a boat or dockNearly 45 degrees of tilt front/back and swivels full 360 degrees.
12Example – Seat Back Sail Sail for office furniture side chairClass A surfacingEach intersection had to be cut away and a surface blend created to meet designers requirements
13Example – Swim Device Wrist, Ankle & Head devices to monitor swimmers Units are required to be water proof to IP68 & air tight to 0atm in a cargo hold of a plane with no change in the unit when held in your had at ground level.Top cover is an inset molded part with a 60 durometer Santoprene material to allow activation of 2 switches.
14Example – Medical Device Package electronics into small enclosure with 3 switchesTop cover is an inset molded part with a 40 durometer Santoprene material to allow activation of switches.Back cover is formed metal stamping
15Example – Mechanism Cover Mechanism CoversDevelop new mechanism covers for an office furniture chairWorked closely with Industrial Designers to capture design intentCreated skeleton model to ensure proper form between upper and lower cover
16Example – Chair Seat Development Develop new seat for a new chairCreate structural plastic lower that mounts to cylinder mounting plate. Worked with FEA to determine best rib structure and wall thicknessCreate release lever for fore/aft adjustment and a cover for the “no option” option
17Example – Chair Back Frame Develop new back frame for an office furniture chairWorked closely with Industrial Designers to develop best ProE class-a surfacingParts had to have mating surfaces for a sonic weld operation, this required the sharing of data between files (publishing geometry)Because of the sharing of data between file, the best method was use of a skeleton model
18Example – Cervical Spine Display Cervical Spinal Display Model (C4-C6)Develop 2ft wide cervical bone models for use in a medical expoC4 and C5 to rock 10degrees left/rightDesign of motion mechanism to fit within the main body of the bone
19Contact Orrbit Product Design LLC Ken Orr 243 129th Ave. Holland, MI 49424