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The Refining Industry in Iraq. Present Installed Refining Capacity 1- Salah al Din Complex – Baiji – 310 mb1/d 2- Doura Refinery – Baghdad – 210 mb1/d.

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Presentation on theme: "The Refining Industry in Iraq. Present Installed Refining Capacity 1- Salah al Din Complex – Baiji – 310 mb1/d 2- Doura Refinery – Baghdad – 210 mb1/d."— Presentation transcript:

1 The Refining Industry in Iraq

2 Present Installed Refining Capacity 1- Salah al Din Complex – Baiji – 310 mb1/d 2- Doura Refinery – Baghdad – 210 mb1/d 3- Basrah Refinery – Basrah -140 mb1/d + 70mb1/d under construction small refineries, 30mb1/d – 180 mb1/d Kirkuk,Syniah-Baiji, Najaf,Samawa,Nasiriyah,Maisan - 1 small refinery at Diwaniyah – 20 mb1/d - 1 = = = Kasak –Neinewah – 10 mb1/d - 1 = = = Haditha – Anbar – 16 mb1/d Total- 886 mb1/d +70 mba under construction

3 Operating Capacity The average operating capacity is in the 540 – 600 mb1/d. The short fall in refining capacity is due to - Shortage in delivery of crude oil - Frequent stoppages due to operational problems - Accumulation of fuel oil or Naphtha in small refineries.

4 Main Projects in Existing Refineries - 3 Ismerisation Units at Baiji, Doura & Basrah – under construction. -2 Gasoline Reformers at Doura & Basrah- Procurement & Construction Phases. - Fcc unit at Basrah –FEED phase. - Fcc unit at Doura–FEED phase. - Fcc unit at Baiji – Feasibility Completed. -2Gas Oil Desulphurisation Units at Basrah & Doura- Bidding Stage. -3 small Gasoline Reformer units at Najaf,Samawa& Nasiriyah- Engineering phase. - Power Generation Units at Doura & Baiji – under construction

5 Nassiriya Refinery 4- Kirkuk Refinery 5- Ninewa Refinery NEW REFINERIES There are five new grass root refineries planned for the next two decades.They are :- 1- Karbala Refinery 2- Maissan Refinery 3- Nassiriya Refinery 4- Kirkuk Refinery 5- Ninewa Refinery

6 SITE INFORMATION: Kerbala Refinery is located about (110) KM South west Of Baghdad. Area : 4 X 3 Km2 Coordinate U.T.M. : N : E :

7 PROCESS UNITS 1- Atmospheric Distillation Unit ( BPSD) 2- Vacuum Distillation Unit ( BPSD) 3- Naphtha HDS Unit ( BPSD) 4- Reforming Unit (CCR ) ( BPSD) 5- C5/C6 Isomerization Unit ( BPSD) 6- Kerosene HDS Unit ( BPSD) 7- Gas Oil Hydro- Treating Unit ( BPSD) 8- Vacuum Gas Oil Hydrotreater Unit ( BPSD) 9- Fluid Catalytic Cracking Unit (FCC) ( BPSD) 10-Polynaphtha Unit ( BPSD) 11- Hydrogen Production Unit (2X36000 M3/HR ) 12- Sulphur Recovery Unit (2 X 180 TPSD) 13- Blown Asphalt Unit (1000 TPSD)

8 Karbala Refinery Process Units Licensors LicensorUnit name Basic Design by TechnipCrude and Vacuum Distillation UOPNaphtha Hydrotreating UOPIsomerization UOPCatalytic Reforming AxensKerosene Hydrodesulfurization AxensDiesel Hydrodesulfurization UOPVGO Hydrotreating UOPFluid Catalytic Cracking AxensPoly Naphtha Poerner Asphalt Blowing Basic Design by TechnipLPG Production Haldor TopsoeHydrogen Production Unit – Train 1 & 2 Basic Design by TechnipGas Sweetening and Amine Regeneration Basic Design by TechnipSour Water Stripper KTISulphur Recovery – Train 1 & 2 KTITail Gas Treatment

9 Products Specification will be according to EURO-4 as minimum required. Gasoline, Kerosene &Gas oil with (10 ppm ) Sulphur content. PRODUCTS LPG GASOLINE (Unleaded Premium, Regular) KEROSENE & ATK GAS OIL (Diesel) HEAVY GAS OIL (Heavy Diesel) SULPHUR BLOWN ASPHALT (Paving & Many Types of Industrial Blown Asphalt) FUEL OIL ( less than 15% vol. of crude)FUEL OIL ( less than 15% vol. of crude) ELECTRICAL POWER  400 MW

10 Expected Product Quantities : Th.M3/SDPRODUCTS 160 T/SDLPG 8.750GASOLINE 3.000ATK/KEROSENE 3.85DIESEL 0HEAVY DIESEL 3.7FUEL OIL 1000 T/SDASPHALT 175 T/SDSULPHUR 100 MWELECTRICITY There is a possibility of increasing the capacity to 200mb/d as requested by an investor who is considering this project

11 SITE INFORMATION: Maissan Refinery is located about (400) KM South Of Baghdad. Area :( 2 X 3) Km2 Coordinate U.T.M. : N : E :

12 PROCESS UNITS 1- Atmospheric Distillation Unit ( BPSD) 2-Vacuum Distillation Unit (82,300 BPSD) 3-Naphtha Hydro-Treating Unit (31,800 BPSD) 4- Reforming Unit (CCR) (22,500 BPSD) 5-C5/C6 Isomerisation Unit (11,600 BPSD) 6-Saturated LPG Treatment Unit (2,200 BPSD) 7-Kerosene Hydro-Treating Unit (16,700 BPSD) 8-Gas Oil Hydro-Treating Unit (30,300 BPSD) 9-Vacuum Gas Oil Hydro- Cracking Unit (56,300 BPSD) 10-Solvent De- Asphalting Unit (46,700 BPSD) 11-Deasphalted Oil HDT Unit (27,600 BPSD) 12-Fluid Catalytic Cracking (FCC) (42,300 BPSD) 13-Unsaturated LPG Treatment Unit (9,800 BPSD) 14-C3/C4 Alkylation Unit (9,800 BPSD) 15-N C4 Isomerisation Unit (4,000 BPSD) 16-Hydrogen Production Unit (125,000 M3/Hr ) 17-Sulphur Recovery Unit (490 TPSD) 18- Blown Asphalt Unit (490 TPSD)

13 Missan Refinery Process Units Licensors LicensorUnit name KBRFluid Catalytic Cracking –Unit 190 KBRVacuum Residue Solvent De- asphalting ((ROSE)) –Unit 190 POERNERBlown Asphalt –Unit 250 AXENSNaphtha Hydrodesulphurization –Unit 120 AXENSContinuous Catalytic Reformer –Unit 130 AXENSVacuum Gas Oil Hydro cracker–Unit 180 AXENSDe-Asphalted Oil Hydrdesulphurisation –Unit 240 UOP LimitedC5 & C6 Isomerisation Process –Unit 140 UOP LimitedC4 Isomerisation Process –Unit 270 AXENSSaturated LPG Treatment ((SULFREX)) –Unit 155 AXENSUnsaturated LPG Treatment ((SULFREX)) –Unit 210 HALDOR TOPSOEKerosene Hydrodesulphurisation –Unit 160 HALDOR TOPSOE Light Gas Oil Hydrodesulphurisation –Unit 170

14 Missan Refinery Process Units Licensors LicensorUnit name HALDOR TOPSOEHydrogen Production –Unit 280 E.I du PontC 3/ C4 Alkylation –Unit 260 LurgiSulphur Recovery Unit

15 Products Specification will be according to EURO-4 as minimum required. Gasoline, Kerosene &Gas oil with (10 ppm ) Sulphur content. PRODUCTS LPG GASOLINE (Unleaded Premium, Regular & Super) KEROSENE & ATK GAS OIL (Diesel) HEAVY GAS OIL (Heavy Diesel) SULPHUR ASPHALT (Paving & Many Types of Industrial Blown Asphalt) FUEL OIL ( less than 15% vol. of crude)FUEL OIL ( less than 15% vol. of crude) ELECTRICAL POWER  500 MW

16 Expected Product Quantities : Th.M3/SDPRODUCTS 250 T/SDLPG 9.000GASOLINE 2.650KEROSENE / ATK 7.650DIESEL 0.8HEAVY DIESEL 0.432FUEL OIL 490 T/SDASPHALT 490 T/SDSULPHUR 500 MWELECTRICITY

17 SITE INFORMATION: Al-Nassiriya Refinery is located about (400) KM South Of Baghdad. Refinery Area  5.6 Km2 Coordinates U.T.M. : N : E :

18 PROCESS UNITS (ALTERNATIVE THREE) 1- Atmospheric Distillation Unit 2- Naphtha Hydro Desulphurization Unit 3- Catalytic Reforming Unit (CCR) 4- Light Naphtha Isomerization Unit 5- Kerosene Hydro- Desulphurization Unit 6- Light Gas Oil Hydro- Desulphurization 7- Vacuum Distillation Unit 8- Vacuum Gas Oil Hydro- Desulphurization Unit 9- Vacuum Gas Oil Fluid Catalytic Cracking Unit (FCC) 10- Vacuum Gas Oil Hydrocracking Unit 11- Vacuum Residue H.Oil Unit 12- Blown Asphalt Production Unit 13- C3,C4 Olefins Alkylation Unit 14- NC4 Isomerization Unit 15- Hydrogen Production Unit 16- Gas Sweetening Unit 17- Sulphur Recovery Unit 18- LPG Production Unit

19 Nassiryah Refinery Process Units Licensors LicensorUnit name UOPSaturated LPG Treater Units UOPNaphtha Hydrotreating Units UOPLight Naphtha Isomerisation Units UOPContinuous Catalytic Reforming Units UOPVacuum Gas oil Hydrotreating UOPFluidised Catalytice Cracking Unit UOPUnsaturated Gas Plant UOPFCC Unsaturated LPG Treating Unit UOPFull Range Catalytic Naphtha Treating Unit UOPHeavy Catalytic Naphtha Hydrodesulphurisation Unit

20 Nassiryah Refinery Process Units Licensors LicensorUnit name UOPFull Range Catalytic Naphtha Treating Unit UOPHeavy Catalytic Naphtha Hydrodesulphurisation Unit AxensC4 Isomerisation Unit DuPont(Stratco)H2so4 Alkylation Unit DuPont(Stratco)Sulphuric Acid Regeneration Unit CLGHydrocracker Unit Tecnimont KTHydrogen Production Units Tecnimont KTSulphur Recovery & Tail Gas Treating Units PoernerBitumen Blowing Unit AxensKerosene Hydrotreater Units AxensGaoil Hydrotreater Units AxensResidue Hydrocracker Units SGSFlue Gas Desulphurisation Unit

21 Products Specification will be according to EURO-4 as minimum required. Gasoline, Kerosene &Gas oil with (10 ppm ) Sulphur content. PRODUCTS LPG GASOLINE Unleaded (Premium, Regular & Super) KEROSENE & ATK GAS OIL (Diesel) HEAVY GAS OIL (Heavy Diesel) SULPHUR ASPHALT (Paving & Many Types of Industrial Blown Asphalt) FUEL OIL ( less than 15% vol. of crude)FUEL OIL ( less than 15% vol. of crude) ELECTRICAL POWER  600 MW

22 Expected Product Quantities : Th.M3 /DPRODUCTS 1200 T/DLPG GASOLINE 7.000KEROSENE /ATK DIESEL 4.000HEAVY DIESEL 6.500REFINERY FUEL OIL T/DASPHALT T/DT/DSULPHUR MWELECTRICITY

23 SITE INFORMATION: Kirkuk Refinery is located about (300) KM North Of Baghdad. Area :( 2 X 3) Km2 Coordinate U.T.M. : N : E :

24 PROCESS UNITS 1- Atmospheric Distillation Unit ( BPSD) 2-Vacuum Distillation Unit (60,000 BPSD) 3- Naphtha Hydro- Treating Unit (42,900 BPSD) 4- Reforming Unit (CCR) (29,600 BPSD) 5-C5/C6 Isomerisation Unit (13,200 BPSD) 6-Saturated LPG Treatment Unit (5,000 BPSD) 7-Kerosene Hydro- Treating Unit (15,700 BPSD) 8-Gas Oil Hydro- Treating Unit (35,900 BPSD) 9-VGO Hydro- Cracking Unit (MHC) (36,300 BPSD) 10-Fluid Catalytic Cracking (FCC) (23,900 BPSD) 11-Unsaturated LPG Treatment Unit (9,100 BPSD) 12-C3/C4 Alkylation Unit (9,100 BPSD) 13-N C4 Isomerisation Unit (3,100 BPSD) 14-Hydrogen Production Unit (50,000 M3/Hr ) 15-Sulphur Recovery Unit (292 TPSD) 16- Blown Asphalt Unit (490 TPSD)

25 Kirkuk Refinery Process Units Licensors LicensorsUnit name Shell GlobalLight Gas Hydrodesulphurisation – Unit 170 Shell GlobalKerosene Hydrodesulphurisation –Unit 160 Shell GlobalVacuum Gas Oil Hydro cracker–Unit 180 HALDOR TOPSOEHydrogen Production –Unit 280 PoernerBlown Asphalt – Unit 250 UOP LimitedFluid Catalytic Cracking- Unit-190 UOP LimitedNaphtha Hydeotreating - Unit 120 UOP LimitedC4 Isomerisation Process –Unit 270 UOP LimitedCCR Platforming & CH LORSORB- Unit 130 UOP Limited C5 & C6 Isomerisation –Unit 140 Merichem Saturated LPG Treatment –Unit 155 Merichem Unsaturated LPG Treatment –Unit 210 De PontAlkylation & ACID Regeneration –Unit 260 LurgiSulphur Recovery - Unit 292

26 PRODUCTS LPG GASOLINE Unleaded ( Premium, Regular & Super) KEROSENE &ATK GAS OIL (DIESEL) HEAVY GAS OIL (HEAVY DIESEL) FUEL OIL ( less than 15% vol. of crude) ASPHALT (Paving & Many Types of Industrial Blown Asphalt) SULPHURSULPHUR ELECTRICAL POWER  400 MW Products Specification will be according to EURO-4 as minimum required. Gasoline, Kerosene &Gas oil with (10 ppm ) Sulphur content.

27 Expected Product Quantities : Th.M3 /SDPRODUCTS 225 T/SDLPG GASOLINE 3.450KEROSENE /ATK 6.150DIESEL 0.8HEAVY DIESEL 0.265FUEL OIL 490 T/SDASPHALT 292 T/SDSULPHUR 400 MWELECTRICITY

28 Ninewa Refinery Ninewa Ninewa Refinery is located in the oilfields of Qayarah & Najma – Ninewa Governorate. It’s a project proposed by an investor to process the ultra heavy crude of these fields.The project was adopted by the Ministry since it will resolve the problem of transportation of the said crude. The timing of the project shall follow the time schedule for the development of the fields. The project is still in the initial stage. The preliminary capacity is 150mb/d. A power station is planned to utilize the heavy products of the refinery.

29 Main Features of Law Number 64/2007 for Investment in Refineries 1- Ministry of Oil to supply the refinery with crude oil for a period of 50 years at (FOB) price with discount of 5% provided that the discount will be between 4 & 8 USD. 2- Ministry can adopt contracts in any internationally recognized form of investment including participation with no more than 25% of the investment. 3- The investor has the right to sell the products, at international prices prevailing in the area, inside Iraq or to export the same outside Iraq. The Ministry shall have the first option to buy. 4- The investor has the right to build and operate petrol stations inside Iraq to market his own products. 5- Ministry of Finance shall allocate a suitable piece of land to the investor on lease basis for a period of 50 years subject to extension. 6- The project shall enjoy the incentive of General Investment Law 13 /2006 which include tax holiday for 10 years.


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