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Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

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Presentation on theme: "Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel."— Presentation transcript:

1 Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over per year -Cylinder product according to ISO -Personnel total: 45 -Average age: 40 years

2 Cylinders range Cylinders range -CK to ISO CH to ISO CH big bores to ISO CN to ISO CC to ISO C** servocylinders -CKA to 94/9/CE ATEX directive -CKS with proximity sensors -CNX stainless steel

3 Manufacturing plant 1Cylinders division m 2 assembling and testing dept. 2Assembling department 3Testing benches 4Workshop unit m 2 lathes and rolling machines 5Servocylinders department 6Components storage 7Big bores department 8R&D department 87

4 Cylinders sales Cylinders sales

5 2010 cylinders sales by geographic area

6 2010 european cylinders sales by geographic area

7 2010 cylinders sales by application

8 CK according to ISO Square heads with tie-rods -Nominal pressure 16 MPa ( 160 bar ) -Maximum pressure 25 MPa ( 250 bar ) -Bore sizes from 25 to 200 mm -Up to 3 rod diameters per bore -Stroke up to 5000 mm -16 standard mounting styles -6 seals options -Rod & tie rods with rolled threads -Adjustable or fixed cushionings -Speed up to 4 m/s -Rod guide bushing made in bronze -Optional proximity sensors

9 Mounting styles style E (ISO MS2) style G (ISO MT1) style L (ISO MT4) style H (ISO MT2) style P (ISO ME6) style W (ISO MX1)style V (ISO MX2) style S (ISO MP5)style T (ISO MX7)style Z (ISO MX5) style Y (ISO MX3) style N (ISO ME5) style D (ISO MP3)style C (ISO MP1) style K double rod execution

10 CH according to ISO Square heads with counterflanges -Nominal pressure 16 MPa ( 160 bar ) -Maximum pressure 25 MPa ( 250 bar ) -Bore sizes from 63 to 200 mm -Up to 3 rod diameters per bore -Stroke up to 5000 mm -9 standard mounting styles -6 seals options -Rod with rolled threads -Adjustable or fixed cushionings -Speed up to 4 m/s -Rod guide bushing made in bronze

11 style D (ISO MP3) style G (ISO MT1)style N (ISO ME5) style E for double rod style S (ISO MP5) style N for double rod style P (ISO ME6) style E (ISO MS2)style K Mounting styles

12 CH big bore sizes according to ISO Square heads with counterflanges -Nominal pressure 16 MPa ( 160 bar ) -Maximum pressure 25 MPa ( 250 bar ) -Bore sizes 250, 320 and 400 mm -One rod diameter per bore -Stroke up to 5000 mm -7 standard mounting styles -2 seals options -Adjustable cushionings -Speed up to 1 m/s -Rod guide bushing made in bronze

13 style L (ISO MT4) style S (ISO MP5)style C (ISO MP1) style G (ISO MT1) double rod execution style X style N for double rod style P (ISO MF6) style N (ISO MF5) Mounting styles

14 CN according to ISO CN according to ISO Round heads with counterflanges -Nominal pressure 16 MPa ( 160 bar ) -Maximum pressure 25 MPa ( 250 bar ) -Bore sizes from 50 to 200 mm -Up to 2 rod diameters per bore -Stroke up to 5000 mm -9 standard mounting styles -3 seals options -Adjustable or fixed cushionings -Speed up to 4 m/s -Gas or SAE 3000 oil ports

15 style A (ISO MF3) style B (ISO MF4) style N (ISO MF1)style P (ISO MF2) style L (ISO MT4) style E (ISO MS2) style D (ISO MP3) style S (ISO MP5) base style X Mounting styles

16 CC according to ISO Round heads with counterflanges -Nominal pressure 25 MPa ( 250 bar ) -Maximum pressure 32 MPa ( 320 bar ) -Bore sizes from 50 to 320 mm -One rod diameter per bore -Stroke up to 5000 mm -6 standard mounting styles -3 seals options -Adjustable cushionings -Speed up to 2 m/s -Gas or SAE 6000 oil ports

17 style A (ISO MF3) style L (ISO MT4) style B (ISO MF4) style S (ISO MP6) style Z (ISO MF4) base style X Mounting styles

18 -Progressive damping cushioning action -High cushioning efficiency -Reduced cushioning times -Slow adjustable cushioning -Fast adjustable cushioning -Fast fixed cushioning Cushioning system

19 Materials ComponentsItemMaterialsFeatures Cylinder’s housing1.1Cold drawn and stressed steelLapped internal surface Piston1.2Carbon steelPreloaded to the rod Tie rods1.3Normalized automatic steelRolled thread for CK cylinders Rod bearing1.4Bronze or Cast IronLow friction rod guide Adjustment screw1.5Carbon steelAvailable for each type of cylinders Rod1.6Hardened and tempered alloy steelHigh strength, chrome plated surface and rolled thread Cylinder heads1.7Cast and machined steelAvailable on storage

20 Sealing system features Seal TypesMaterialsFeatures Max Speed [m/s] Temperature Range 1NBR + polyurethanehigh static and dynamic sealing0,5-20°C to 85°C 2FKM + PTFElow friction and high temperature1-20°C to 120°C 4NBR + PTFElow friction and high speed4-20°C to 85°C 6 - 7NBR + PTFEsingle action – pushing/pulling1-20°C to 85°C 8PTFE + NBR + polyurethanelow friction1-20°C to 85°C Rod seals type 1 Rod seals type 8

21 -CKS dimensions according to ISO Equipped with Reed or Hall effect sensors -External connector or cable output -Bore sizes from 25 to 100 -Nominal pressure 10 MPa (100 bar) -Maximum pressure 15 MPa (150bar) -Installed in any position along the piston stroke -Stainless steel piston and housing CKS adjustable proximity sensors

22 CK* servocylinders range according to ISO CKF with Magnetosonic Analog Transducer -CKM with Magnetosonic Programmable Transducer -CKN with Internal Magnetosonic Analog Transducer -CKP with Potentiometric Transducer -CKV with Inductive Transducer -Available also for CH, CN & CC cylinders CodeCKFCKMCKNCKPCKV Transducer type Magnetosonic, analog Magnetosonic, programmable Magnetostrictive, analog PotentiometricInductive Electronic conditioning Integral NoneSeparate Linearity error< ± 0,02 %< ± 0,01 %< ± 0,02 %< ± 0,1 %< ± 0,2 % Repeatability< ± 0,001 % < ± 0,005 %< ± 0,05 % Max Speed1 m/s2 m/s1 m/s0,5 m/s1 m/s Strokes100 to to to to to 1000 Typical applications Sawing & Bending machines Steel plants, Plastic & Rubber Foundry & Energy Various, Compact construction Simulation & Energy

23 CKF magnetosonic analog transducer -Bore sizes from 40 to 200 mm -Stroke up to 2500 mm -Temperature from -20 to +75°C -Speed up to 1 m/s -Removable transducer -Without sliding contact -Analog output: 0-10 V or 4-20mA -Resolution infinite, restricted by ripple -Linearity lower than 0,02% of full stroke -Repeatability lower than 0,001% of full stroke

24 CKM magnetosonic programmable transducer -Bore sizes from 40 to 200 mm -Stroke up to 3000 mm -Temperature from -20 to +75°C -Speed up to 2 m/s -Removable transducer -Without sliding contact -Programmable output: analog, SSI, CANopen & Profibus -Resolution lower than 5 μm -Linearity lower than 0,01% of full stroke -Repeatability lower than 0,001% of full stroke -Hysteresis lower than 4 μm -Vibration rating of 15g ( Hz)

25 CKN internal magnetostrictive transducer -Bore sizes from 40 to 200 mm -Stroke up to 4000 mm -Temperature from -20 to +90°C -Speed up to 1 m/s -Internal transducer -Without sliding contact -Analog output: V or 4-20 mA -Resolution infinite, restricted by ripple -Linearity lower than 0,02% of full stroke -Repeatability lower than 0,005% of full stroke -Vibration rating of 20g ( Hz) -Protection degree: IP67

26 CKP potentiometric transducer -Bore sizes from 40 to 200 mm -Stroke up to 900 mm -Temperature from -20 to +75°C -Speed up to 0,5 m/s -Sliding contact function -Analog output 0-10V -Linearity of ± 0,1% of full stroke -Repeatability of ± 0,05% of full stroke -Total resistance of 150 Ω/cm -Connection type: 4 Pin to MIL-C-26482

27 -Bore sizes from 40 to 200 mm -Stroke up to 1000 mm -Temperature from -20 to + 120°C -Speed up to 1 m/s -Sliding contact function -Analog output: 0-10V or 4-20mA -Linearity of ± 0,2% of full stroke -Repeatability of ± 0,05% of full stroke -Connection type: 4 Pin to MIL-C CKV inductive transducer

28 High performance sealing systems Sealing system G9 - Low friction -Low static friction and reduced stick-slip effect -High resistance to abrasion, extrusion and cutting for a long working life -Temperature range from -50° to +85°C -Applications: steel plants, foundry, spindle head counterbalance in machining centers -Good sliding and low wear properties -High working frequencies up to 15Hz -Temperature range from -30° to +85°C -Applications: fatigue testing benches, wing testing benches, punching and cutting machines Sealing system G0 - High frequencies

29 CKA Atex certified hydraulic cylinders -Derived from standard CK according to ATEX 94/9/CE -Certification: Ex II 2GD ck IIC T85°C (T6) zones 1, 2, 21&22 -Bore sizes from 25 to 200mm -Up to 3 rod diameters per bore -Stroke up to 5000mm -Mounting styles and seals options as CK cylinders -Limit external surface temperature -Avoid the self-ignition of explosive mixtures -Available with ex-proof transducer or proximity sensors -Applications: oil & gas, energy, mining and marine

30 CNX stainless steel hydraulic cylinders -Derived from CN with stainless steel construction -Resistance to extreme and corrosive environmental -Compatibility with water based fluid -Made in AISI 431 and AISI 316L -Bore sizes from 50 to 100mm -Stroke up to 3000mm - Nominal pressure 10 MPa ( 100 bar ) – Max 15 MPa ( 150bar ) -Mounting styles and seals options as CN cylinders -Available with built-in position transducer -Applications: pharmaceutical, marine, military, waste management, offshore, chemical processing

31 Nickel and chrome plating -Improved rod corrosion resistance hours in neutral salt spray to ISO 9227 NSS -Optional for rods from 22 to 110 mm Anticorrosion treatments Anticorrosion treatments -Excellent corrosion resistance -Work in harsh environmental conditions -Applications: petrochemical, military and railways -Enhanced cylinder corrosion resistance -More than 1000 hours in neutral salt spray to ISO 9227 NSS Geomet Ceramic coating

32 R&D Testing benches R&D Testing benches -Cushioning testing bench for the optimization of cushions profiles -Friction testing bench to estimate sealing friction and wear resistance -Testing bench for high frequencies -Advanced mathematic models to improve the design of Atos cylinders

33 Customized cylinders Blow mouldingMilitary Avionic Naval Railways Hazardous areas

34 Plastic Injection Rubber Polyurethane Ceramic Presses Shears Metal Presses Bending Sawing Machine Tools Wood & Paper Cylinders applications

35 Steel Industry Foundry Die Casting Simulator Entertainment Power Plants Railways Oil & Gas Naval & Marine Military Cylinders applications

36 DVC - Software for cylinders design -Four languages (E, I, F & D) -Assisted selection of cylinder codes -New calculation software for cylinder’s sizing -2D display with main installation dimension -Export of 2D files in DXF, DWG format -3D visualization with positioning of rod stroke and rod attachments -Export 3D files in IGES, STEP and SAT format -Technical documentation for the selected cylinder -Technical information on spare parts -Trolley function to create cylinder’s list

37 The Italian Electrohydraulics Partner


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