Presentation on theme: "EVAPO-RUST Evapo-Rust is a patent pending non-hazardous rust remover that employs a unique selective chelating agent to remove rust (iron oxide) without."— Presentation transcript:
1EVAPO-RUSTEvapo-Rust is a patent pending non-hazardous rust remover that employs a unique selective chelating agent to remove rust (iron oxide) without posing any health or environmental hazards.
2EVAPO-RUST INNOVATIVE TECHNOLOGY WINNER - R&D’s “TOP 100 INVENTIONS AWARD ”WINNER - CleanTech’s “Outstanding Technology in Industrial Cleaning ”NO LABOR * NO ACIDS/CAUSTICS * SAFE ON SKIN!UNIQUE - Works by Selective Chelation at pH (neutral)REPLACES Acids, Caustics, Electrolysis, Even Media BlastingNO Health or Environmental HazardsFEATURE of dozens of articles in trade publications spanning the Automotive, Marine, RV, and Manufacturing Industries.
3HOW TO USE EVAPO-RUST 4-PREPARATION (suggestions for best results): CLEAN & RINSE THE ITEM PRIOR TO DE-RUSTING:(Item should be free of mud, dirt, loose rust, oil, and grease.)WHY?1.) EVAPO-RUST DOES CONTAIN A SURFACTANT TO HELP IT OVERCOME DIRT, OIL, AND SOME GREASES. HOWEVER, EVAPO-RUST IS A RUST REMOVER, NOT A CLEANER AND THE PERFORMANCE MAY BE AFFECTED, ESPECIALLY FROM GREASES.2.) EVAPO-RUST IS SEWERABLE AS SUPPLIED. ADDING OILS AND GREASES MAY CHANGE THE STATUS OF THE DISPOSAL. IF YOU ARE ONLY DE-RUSTING CLEAN STEEL, ALL THAT REMAINS IS CHELATED IRON AND WATER. IN MOST CASES, ONLY THE IRON CONTENT SHOULD DICTATE THE DISPOSAL REQUIREMENTS. (check local restrictions and dispose of according to local, state, and federal guidelines.3) RINSING ASSURES YOU WILL NOT BE DRAGGING OTHER CLEANERS INTO THE EVAPO-RUST SOLUTION. RAISING THE pH OF EVAPO-RUST WITH OTHER CHEMICALS CAN RENDER THE SOLUTION USELESS.
4COMPLETELY IMMERSE ITEM HOW TO USE EVAPO-RUSTPictures from SIMA-San Diego Naval FacilityCOMPLETELY IMMERSE ITEMEVAPO-RUST is easy to use. Fully immerse the rusted item in EVAPO-RUST and check progress in about 30 minutes; no scrubbing necessary. Soak times will vary from 30 minutes to 24 hours depending on severity of rust, type of steel, and temperature. EVAPO-RUST is water based, therefore the active molecules will slow down as temperature decreases and increase as temperature increases. We recommend utilizing EVAPO-RUST at a bath temperature above 60° F.Once rust is removed, rinse item with water. You can now paint, plate, or apply a long term Corrosion Preventative Compound (CPC) such as Carwell CP90. For short term rust inhibition, simply dip the item in EVAPO-RUST and allow to dry. Rinse with water before painting, plating or applying a CPC.
5Evapo-Rust Health & Environmental Analytical PH 6.1Non-HazardousNo VOC - NO HAPNon-Corrosive (NACE TH0169 = <6.35 mm/yr)Not Orally Toxic (LD50 >5g/kg)Not Dermally Toxic (LD50 >2000mg/kg)Not an eye irritant (MMTS = 0.0)Not a skin irritant (PDII = 0.9)Spent material is Non-HazardousRemoves rust by Selective ChelationNo DOT Restrictions
6How Does Evapo-Rust Work? EVAPO-RUST works at a pH of 6.1 to 7 (neutral) through selective chelation. This is a process in which a large synthetic molecule forms a bond with metals and holds them in solution. Most chelating agents bind many different metals. The active ingredient in EVAPO-RUST bonds to iron exclusively. It can remove iron from iron oxide, but is too weak to remove iron from steel because the iron is held much more strongly.
7Limits/Advantages of Evapo-Rust Evapo-Rust specifically targets Iron oxide*Evapo-Rust does not harm aluminum, brass, copper, plastic, rubber, silicon, wood, felt, or glass (de-rust without dis-mantling)Evapo-Rust must be used as a liquid (wet process)Evapo-Rust does not affect platingEvapo-Rust does not affect non-oxide paintsEvapo-Rust works best above 60 FEvapo-Rust does remove “sacrificial coatings” such as bluing, browning, zinc, or other oxides.*Hematite - Fe2O3 and- Fe(OH)3 , Goethite are not affected by Evapo-Rust™
8Who Uses Evapo-Rust? Anniston Army Depot Goals/Application Acid & caustic reductionNon-Hazardous Rust removerUsed as short term inhibitor (indoors)Engine Maintenance Facility1650 gallons in a 2,000 gallon dip tankContinuous & Maintenance Free Service for over 2 YearsUtilized as a cold soak to de-rust and coatBlocksHeadsCamsCranksRodsShaftsMulti-substrate assembliesAnniston: “At this time, I have heard no negative comments made about the product; only praise. The operators enjoy the ease of use and the supervisors love the results.”
9Who Uses Evapo-Rust? Ft. Hood Goals/Application Reduce hazardous waste/work environmentAcid/Hazardous Materials inventory reductionDecrease Maintenance BurdenResult1 Gallon stock item in Haz*Mart, order item in other sizes, (5 gallon, 55 gallon)Utilized in DoL & shop level on tools, track, Hoffman DeviceDecrease in hazardous waste and inventoryReduction in man hours spent on derustingIncrease in man hours available for vehicle recoveryIncreased reliability from visual inspection of partsReduction in equipment loss due to abrasion or etching from wire brush, media and acid
10Who Uses Evapo-Rust? SIMA - San Diego (Naval Shipyard) Goals/ApplicationDe-rust new and used engines and parts without damaging surfaceReduce hazardous waste/work environmentAcid/Hazardous Materials inventory reductionDecrease Maintenance BurdenResultProcess implementation in a 550 Gallon Vat for engines and related partsDecrease in hazardous waste and inventoryReduction in man hours spent on derustingReduction in equipment loss due to abrasion or etching from wire brush, media and acidEngines in picture soaked for hours
12Evapo - Summary Lower labor cost, low retraining cost, low prep No PPE, No VOC, No HAP, Non-HazardousAverage cost of 4-6 cents per pound of steelSewerable waste in most casesNon-corrosive, safe for multi-metals & seals$ typical equipment set up costImproves moraleWet process