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::Manual of Construction::. MENU OF THE MANUAL 03 Cutting the panels 07 Straight duct 08 Elbow 10 End cap 01 Bases of the system 04 Type of strips 05.

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Presentation on theme: "::Manual of Construction::. MENU OF THE MANUAL 03 Cutting the panels 07 Straight duct 08 Elbow 10 End cap 01 Bases of the system 04 Type of strips 05."— Presentation transcript:

1 ::Manual of Construction::

2 MENU OF THE MANUAL 03 Cutting the panels 07 Straight duct 08 Elbow 10 End cap 01 Bases of the system 04 Type of strips 05 Cross joints fit 06 Longitudinal joints 09 Reduction or transition 11 Wye: dynamic derivation 12 Tee branch: static derivation 13 Plenum 14 Offset 19 Outdoor duct 20 Unit conections 15 Square elbow with turning vanes 16 Reinforcements 17 Access door 18 Hangers and supports 21 Installation of dampers & V.C.D. 22 Grilles, diffusers and flexible duct 02 Tools ::CHAPTER CONTENT::

3 Size of the panels: 3.000x1.200x20mm or 4.000x1.200x20mm 1º 4.000mm THE BASES OF THE SYSTEM

4 Cut of the longitudinal strips at 45º 2º 4.000mm THE BASES OF THE SYSTEM

5 Ducts assembled with four separate faces. 3º 4.000mm THE BASES OF THE SYSTEM

6 Lengthwise glued, Aluminium tape in trhe external longitudinals angles, Silicone in the longitudinal internal angles. Glue Aluminium tape Silicone THE BASES OF THE SYSTEM

7 Construction Assembling Easy to build Practical Standard Readiness Cost control International Standards Respectful Ex stock Available with distributor With the norms With the environment Own workers DID Competitive mm Economical ADVANTAGES OF THE SYSTEM

8 45º Left45º Right Module only 1th. cut Remove the Module Code: TM0090VV Application No. 1: Single Cut 45º “V” SHAPE CUTTER

9 Double Cut Code: TM0090VV Application No. 2: Double Cut 90º 2 Double Cut 3 Single Cut 1 Double Cut 4 5 “V” SHAPE CUTTER

10 45º Right Code: TM0045RT ::45º RIGHT JACK PLANE:: 45º RIGHT JACK PLANE

11 45º Straight Code: TM0090ST ::90º STRAIGHT JACK PLANE:: 90º STRAUGHT JACK PLANE

12 45º Left Code: TM0045LT 45º LEFT JACK PLANE

13 4.000mm CUT OF THE PANELS

14 4.000mm CUT OF THE PANELS

15 Module 1th. cut ::CUT OF THE PANELS:: CUT OF THE PANELS

16 45ºLeft 45ºRight 1 To build ducts with section =<1.200mm ::STRIP NORMAL :: STRIP NORMAL

17 2 45º Right To build ducts with section >1.200mm STRIP SPECIAL

18 90º Straight 45º Right 3 To build elbows, wye and special shares. Fixed meassure: 300mm Plenums 300 mm SPECIAL STRIP

19 Glue Air Flow Figure 1 CROSS JOINTS: MALE & FEMALE FIT

20 Air Flow Aluminium tape Figure 2 CROSS JOINTS: MALE & FEMALE FIT

21 Female Internal faces of the four strips CROSS JOINTS: MALE & FEMALE FIT

22 Male Four sides of the external duct CROSS JOINTS: MALE & FEMALE FIT

23 Figure 1 Aluminium tape Glue LONGUITUDINAL JOINTS

24 Figure 2 Silicone Aluminium tape LONGUITUDINAL JOINTS

25 Select the four sides and to make the female before gluing mm STRAIGHT DUCT

26 Glue Glue all the sides cut at 45º 2 STRAIGHT DUCT

27 Unite the four sides with aluminum tape for the exterior. Level Aluminium tape External face 3 STRAIGHT DUCT

28 Rotate the duct in position with the interior face up. Interior face 4 STRAIGHT DUCT

29 PRÁCTICA: Construcción Close the first side in position 90º vertical. 1 5 STRAIGHT DUCT

30 2 Also close the second side in position 90º vertical. 6 STRAIGHT DUCT

31 3 Close the third side. 7 STRAIGHT DUCT

32 Pressing Pressing the closing joint with the help of a piece of PVC pipe. 8 STRAIGHT DUCT

33 Aluminium tape Place the aluminum tape in the closing angle and the silicone. 9 Silicone inside STRAIGHT DUCT

34 Draw the template of the cover bottom and cut toward “EXTERNAL”. W+350mm W+200mm Cover bottomCover top 1 Aluminium tape ELBOW

35 Copy the template and to cut on the contrary: toward the “INTERIOR”. Cover bottom Cover top 2 ELBOW

36 Exterior face Interior face 50mm 20mm BENT OF THE PANELS

37 Possibility to bend with different forms. BENT OF THE PANELS

38 Cut the walls and make the female before of to glue. 3 ELBOW

39 Glue 4 Glue all the sides cut at 45º ELBOW

40 Paste the covers on the external wall. 5 ELBOW

41 Rotate the piece slowly on the external wall... 6 ELBOW

42 ...until the end. 7 ELBOW

43 Paste the internal wall beginning with the same place. 8 ELBOW

44 To press, to tape, to clip and to make the male. Pressing Aluminium tape 9 Silicone inside ELBOW

45 Select the four sides, draw and to cut the reduction. 1: mm REDUCTION

46 To make the female before gluing. 2 REDUCTION

47 Glue 3 Glue all the sides cut at 45º REDUCTION

48 Level Aluminium tape 4 External face Unite the four sides with aluminum tape for the exterior. REDUCTION

49 Interior face 5 Rotate the duct in position with the interior face up. REDUCTION

50 1 6 Close the first side in position 90º vertical. REDUCTION

51 2 7 Close the second side in position 90º vertical. REDUCTION

52 8 3 Close the third side. REDUCTION

53 Finish with the part of the reduction. 9 4 REDUCTION

54 10 Pressing the closing joint with the PVC pipe. Pressing REDUCTION

55 Aluminium tape 11 Silicone inside Place the aluminum tape in the closing angle and the silicone. REDUCTION

56 Cut at 45º in the end for lodging of the end cap mm END CAP

57 Glue Glue all the sides with cut at 45º 2 END CAP

58 Unite the four sides with aluminum tape for the exterior. Level Aluminium tape 3 External face END CAP

59 Interior face 4 Rotate the duct in position with the interior face up. END CAP

60 Paste the Cover in position on the base. 5 End cap END CAP

61 1 6 Close the first side in position 90º vertical. END CAP

62 2 7 Also close the second side in position 90º vertical. END CAP

63 8 3 Close the third side and pressing the closing joint with the PVC pipe. Pressing END CAP

64 Aluminium tape 9 Silicone inside Place the aluminum tape in the closing angle and the silicone. END CAP

65 1 Cover bottomCover top Radius 150mm 1:7 W+200mm 4.000mm Aluminium tape Draw the template of the cover bottom and cut toward “EXTERNAL”. WYE

66 2 Cover top Cover bottom 4.000mm Copy the template and to cut on the contrary: toward the “INTERIOR”. WYE

67 3 =4.000mm Cut the walls and make the female before of to glue. WYE

68 Detail of the internal deflector. 4 Aluminium tape Bent WYE

69 5 Glue Glue all the sides cut at 45º WYE

70 6 Aluminium tape Exterior face Unite the four sides with aluminum tape for the exterior. WYE

71 7 Interior face Rotate the duct in position with the interior face up. WYE

72 Place the wall of the deflector. 9 Internal deflector 3 WYE

73 Close the piece follow the order WYE

74 Adapt the internal deflector in the correct position. 10 Position internal deflector Internal deflector 4 WYE

75 Place the external wall of the elbow part WYE

76 Finish off of the internal deflector. 12 Triangle clips panel Glue Aluminium tape WYE

77 13 Place the internal wall of the elbow part. 6 WYE

78 14 Aluminium tape Pressing Silicone inside To press, to tape, to clip and to make the male. WYE

79 Samples of application: wye of “SHORT ENTRANCE” (1) 4.000mm WYE

80 4.000mm Samples of application: wye of “LONG ENTRANCE” (1) WYE

81 4.000mm Samples of application: wye of “LONG ENTRANCE” (2) WYE

82 1 Mark, to cut the hole +20mm and to glue. H+20mm W+20mm Glue ±300mm Male fit TEE BRANCH

83 Insert in the hole, press and put silicone outside. Silicone 2 Pressing TEE BRANCH

84 Take an “STRIP SPECIAL”,cut the four faces plus the end cap. W+400mm H+400mm W+400mm H+400mm Tapa 300mm 1 PLENUM FOR GRILLES & DIFFUSERS

85 With the tool “BASE” cut 45º Tapa 2 End cap Four sides PLENUM FOR GRILLES & DIFFUSERS

86 3 Glue End cap Glue all the sides cut at 45º PLENUM FOR GRILLES & DIFFUSERS

87 End cap 4 Aluminium tape Exterior face Unite the four sides with aluminum tape for the exterior. PLENUM FOR GRILLES & DIFFUSERS

88 5 Interior face End cap Rotate the duct in position with the interior face up. PLENUM FOR GRILLES & DIFFUSERS

89 6 End cap Paste the end cap in position on the base. PLENUM FOR GRILLES & DIFFUSERS

90 7 End cap 1 Close the first side in position 90º vertical. PLENUM FOR GRILLES & DIFFUSERS

91 8 2 Close the second side in position 90º vertical. PLENUM FOR GRILLES & DIFFUSERS

92 9 3 Close the third side in position 90º vertical and press. PLENUM FOR GRILLES & DIFFUSERS

93 10 Put the aluminium tape and the silicone inside. Aluminium tape Silicone inside PLENUM FOR GRILLES & DIFFUSERS

94 Frame of grill Flexible duct Grill Plenum grill Plenum diffuser PLENUM FOR GRILLES & DIFFUSERS

95 mm Cover bottomCover top Aluminium tape Draw the template of the cover bottom and cut toward “EXTERNAL”. OFFSET

96 mm Cover top Cover bottom Copy the template and to cut on the contrary: toward the “INTERIOR”. OFFSET

97 3 Cut the walls and make the male fit before to glue. OFFSET

98 4 Glue Glue all the sides cut at 45º OFFSET

99 6 Glue Internal face Rotate the duct in position with the interior face up. OFFSET

100 5 Aluminium tape External face Unite the four sides with aluminum tape for the exterior. OFFSET

101 7 2 1 Close the piece follow the order. OFFSET

102 8 3 Close the piece follow the order. OFFSET

103 9 4 Close the piece follow the order. OFFSET

104 9 Close the piece follow the order. OFFSET

105 10 5 Close the piece follow the order. OFFSET

106 11 6 Close the piece follow the order. OFFSET

107 12 Aluminium tapePressing Silicone inside To press, to tape, to clip and to make the male. OFFSET

108 W+350mm W+200mm Cover bottomCover top 1 Aluminium tape LN Draw the template of the cover bottom and cut toward “EXTERNAL”. SQUARE ELBOW

109 2 Cut the walls and make the female before of to glue. SQUARE ELBOW

110 3 Glue Glue all the sides cut at 45º SQUARE ELBOW

111 4 Aluminium tape Exterior face Unite the four sides with aluminum tape for the exterior. SQUARE ELBOW

112 5 Interior face Rotate the piece in position with the interior face up. SQUARE ELBOW

113 6 Close the first side in position 90º vertical. SQUARE ELBOW

114 7 Close the second side in position 90º vertical. SQUARE ELBOW

115 8 Close the third side. SQUARE ELBOW

116 9 Place the interior walls. SQUARE ELBOW

117 10 Silicone inside Pressing Aluminium tape To press, to tape, to clip and to make the male. SQUARE ELBOW

118 11 Insert the kit “Turning Vanes”. SQUARE ELBOW

119 12 Insert the kit of “Turning Vanes”. Reinforcement disk Tierod M6Nut M6 SQUARE ELBOW

120 REINFORCEMENTS

121 Nº L L Step final=

122 Nut M6 PVC pipe Ø 9mm Components of a reinforcement. Reinforcement disk Tie rod M6 REINFORCEMENTS

123 Size of the door 1 Mark and cut the hold at the size of the door. ACCESS DOOR

124 Clip of the door 2 Take advantage of the clip of the door. ACCESS DOOR

125 Door + 40mm Clip of the door 3 Cut an piece of the panel with add 40mm arround. ACCESS DOOR

126 Glue 4 To glue the two faces and to allow to dry off. ACCESS DOOR

127 Hold Ø tie rod M6 5 Paste the two pieces. ACCESS DOOR

128 Nut M6 Reinforcement disk Tie rod M6Support profile: L=Wx1,5 Nut M6 Gasket Combined door 6 Install the control of the access door. ACCESS DOOR

129 Door kit Inside Duct Access door kit finished. ACCESS DOOR

130 Inside Duct Ready to install. Door kit ACCESS DOOR

131 Weigth m² of duct: ±1,1 Kg. Plug Support profile & nut M6 Tie rod M mm LENGTH of the PANEL: 4.000mm 2.500mm1.500mm Types of profiles ± 40x20mm. HANGERS & SUPPORTS

132 Recommended THREE hands Application with brush or roller Standard rubber painting for terraces Recommended: panel thickness 30mm INDOOR OUTDOOR OUTSIDE DUCT

133 Application of the “F” profile “F” profile Gasket Rivet Glue inside of the “F” profile Duct UNIT CONECTIONS

134 “F” profile Gasket Rivet Glue inside of the “F” profile Duct Application of the “F” profile ::INSTALLATION OF DAMPERS & V.C.D.::

135 Application of the “U” profile Profile of 20x10x20mm glued in the male Profile glued of 25x20x20mm Profile of 25x20x20mm INSTALLATION OF GRILLES Fixation of the grilles: See the recommendation of every producer.

136 (1) Double reinforcement disk with double nut M6 Tie rod M6 Support adjustable Standard collar Ø in aluminium Kit of diffusor with special support to adapt the flexible duct Application in the ceiling INSTALLATION OF ROUND DIFFUSERS Fixation of the diffusers: See the recommendation of every producer.

137 Application in the ceiling (2) Angle bracket and nut M6 Tie rod M6 Supportadjustable Collar with panel INSTALLATION OF SQUARE DIFFUSERS Fixation of the diffusers: See the recommendation of every producer.

138 (1) Double reinforcement disk Tie rod M6 (2) Angle bracket Support adjustable Nut M6 Application in the ceiling Fixation of the diffusers: See the recommendation of every producer. ::INSTALLATION OF LINEAL DIFFUSERS:: INSTALLATION OF LINEAR SLOT DIFFUSERS

139 Mark Ø collar To cut Install the spin collar Bend the lashes of the collar inside of the duct Install the Flexible duct Metalic or nylon climp Seal with silicon for the exterior of the colar Standard Ø aluminium collar with lashes ::INSTALLATION OF FLEXIBLE DUCT:: INSTALLATION OF FLEXIBLE DUCT


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